Manufacturing complexes may benefit from using more electricity instead of steam and fuel gas for their energy needs. Improved energy efficiency, lower emissions, higher reliability and debottlenecking of utility systems may be achieved Electrification is a popular buzzword when energy…
For decarbonization of chemical processing sites, electrification opens a new world of efficiencies and cost benefits The industrial sector is responsible for one-third of the world’s end-use energy consumption, according to data from the U.S. Energy Information Administration (EIA; Washington,…
The inherent characteristics, requirements and special concerns of pilot- and laboratory-scale distillation columns differ from those of commercial-scale equipment. The scale-related differences of distillation assemblies are presented here Distillation processes at any scale share many of the same theoretical and…
With proper design, installation, monitoring and maintenance, chemical plant operators can increase the lifecycle of fluid systems — and the bottom line Replacing a fluid system component costs more than just the price of the part itself. It also includes…
While thermowells have become well-established, they have potential drawbacks that can affect their performance. The benefits of alternative non-invasive temperature sensing is presented here Temperature is one of the most important parameters for industrial processes, providing a key indicator of…
Measuring temperature is required in nearly all chemical processes, but engineers often struggle with implementation. Here are suggestions to avoid common pitfalls Measuring temperature in chemical processing applications remains, arguably, the most misunderstood of the four main process variables, which…
By allowing maintenance professionals to visualize vibration on entire pump systems, video vibration analysis and motion magnification can help to rapidly diagnose vibration issues Video vibration analysis, and motion magnification in particular, is democratizing complex system-level vibration testing by making…
Flow analysis can aid in simultaneously sizing pumps and associated piping systems. The concurrent sizing can reduce wasted energy and improve pump reliability In the chemical process industries (CPI), a variety of incredible process-simulation tools are available to provide greater…
Fouling of heat exchanger surfaces reduces thermal efficiency. An improved understanding of fouling and the design factors that affect it can help ensure that heat exchange occurs during normal operating conditions Using tubular heat exchangers is an efficient and reliable…
Milling active ingredients combines equipment selection, material characterization, and process characterization, with the aim of improving and controlling the properties of the solid crystalline drug substance. These topics are discussed here Milling is a common technique used for the reduction…