Many in the chemical process industries (CPI) view generative artificial intelligence (genAI) as a powerful augmentation layer for the modern chemical workforce, and one that can unlock insights faster, lead to leaner operations and provide a more intuitive interface between…
The chemical and physical properties of some solid materials render them prone to restricted flow and flow stoppages when discharging from bins and hoppers. This one-page reference outlines common solids-flow problems, as well as strategies and devices that can aid…
Stirred tanks are common throughout the chemical process industries (CPI), used as batch reactors and continuous-flow reactors, as well as for physical processing of product formulations in which no chemical reaction is occurring. In all cases, fluid mixing — in…
In continuous processes, the properties and quality of the products depend on the residence time of different feed substances, and feed materials may not spend the same amount of time in a reactor. When designing equipment for continuous processes, it…
Drying can be defined as the vaporization and removal of liquids from a solution, suspension or other solid-liquid mixture to form a dry solid. Drying occurs as a result of the vaporization of liquid by supplying heat to wet solid…
Chemical recycling refers to a set of technologies that convert plastic waste into raw materials by breaking down long polymer chains into shorter molecules (monomers), enabling the creation new chemicals, fuels or virgin-quality plastics. Key chemical recycling methods for plastics…
Hydrogen requires careful handling. It is colorless, odorless and highly flammable across a broad range of concentrations. As the lightest gas, it rises quickly and can accumulate in hard-to-detect areas. Without proper precautions, even a small leak can lead to…
Storing energy to smooth the intermittency of wind and solar power can be accomplished in a number of ways, including mechanical (pumped hydro, flywheels, compressed air and others), thermochemical (phase-change materials and molten salts, for example), chemical (conversion of electricity…
Process electrification is gaining interest as a solution to industrial CO2 emissions, which account for 20% of total CO2 emissions in the U.S. [1]. Several technologies are emerging for electric process heating, including electrode steam boilers and high-temperature heat pumps,…
Pneumatic conveying uses air to either push (positive pressure) or pull (negative pressure) solid material through a conveying line. The characteristics of the solid materials being conveyed play a significant role in how the pneumatic conveying system is designed and…