The chemical and physical properties of some solid materials render them prone to restricted flow and flow stoppages when discharging from bins and hoppers. This one-page reference outlines common solids-flow problems, as well as strategies and devices that can aid…
The troubleshooting methods described here can help engineers to understand operational realities when “running blind” in complex distillation processes One of the most critical aspects in ethanol production is the distillation unit. Distillation processes are vital for recovering ethanol from…
Compliance in the chemical process industry (CPI) has become an increasingly complex endeavor, but artificial intelligence (AI) promises to help effectively navigate modern regulatory landscapes When it comes to compliance and safety in the chemical process industries (CPI), product stewardship,…
Understanding both the limitations of process simulations and the assessments that can be performed to verify modeling results are important in the design and development of technical processes in many industries Chemical engineers routinely use process simulation software for design,…
Edge platforms, which provide a liaison between networks and legacy equipment, can provide a layer of cybersecurity protection without infrastructure modifications Chemical processing facilities worldwide are connecting decades-old equipment to modern networks for real-time monitoring and optimization. While this digital…
Stirred tanks are common throughout the chemical process industries (CPI), used as batch reactors and continuous-flow reactors, as well as for physical processing of product formulations in which no chemical reaction is occurring. In all cases, fluid mixing — in…
Low-carbon ammonia is an attractive driver for decarbonization of many product chains. Here are some practical insights from a legacy plant that was updated for cleaner ammonia production Ammonia production is under growing scrutiny as decarbonization becomes a global imperative.…
The ability to forecast costs, align budgets and maintain control throughout the lifecycle of a project can mean the difference between delivering value and facing costly overruns In asset-intensive industries, such as energy, chemicals, power and infrastructure, the balance between…
When paired with deep process expertise, cost estimation becomes a powerful tool for mitigating risk and guiding investment for large capital projects Chemical manufacturing is one of the most complex and capital-intensive industries in the world. From specialty chemicals to…
In continuous processes, the properties and quality of the products depend on the residence time of different feed substances, and feed materials may not spend the same amount of time in a reactor. When designing equipment for continuous processes, it…