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Technical & Practical

Understanding Atmospheric Storage Tanks

    Liquids are accumulated and stored in tanks of various shapes and sizes throughout the chemical process industries (CPI). A small number of companies have made the design, fabrication and erection of these vessels their specialty. Initially, however, it…

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Mixing Systems: Design and Scale Up

    Fundamental to the chemical process industries (CPI) — whether specialty or bulk chemicals, pharmaceuticals, food products, minerals processing, environmental protection or other products or activities — is the need for mixing. The wide variety and complexity of mixing…

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Distillation: How to Specify & Install Cartridge Trays

Cartridge trays, defined below, can be the perfect hardware solution for distillation columns that are less than 3 feet (0.9m) in diameter and have a unique need for trays. Packing is usually the preferred choice for small-diameter columns, but there…

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How to Estimate Utility Costs  

    Typical process utilities include electricity, process steam, refrigerants, compressed air, cooling water, heated water, hot oil, process water, demineralized water, municipal water, and river, lake, or ocean water. For preliminary cost estimates, waste disposal cost can also be…

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Know Your Hydrogen-Supply Options

    At present, around 540 billion Nm3 of hydrogen is produced worldwide, and the trend is upward (Hydrogen: The Real Action Is Today, CE, February, pp. 28ff). The numerous chemical-process and other industrial applications of this colorless, odorless gas…

A Modern Approach to Solvent Selection

    Solvents have been used for centuries and in all type of industries for the processing, manufacturing and formulation of goods. In the chemical process industries (CPI), solvents are used in various process-operation steps such as separation (of gas,…

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Process Water Treatment – Challenges and Solutions

    Depending on their location and on other factors, chemical-process-industries (CPI) plants obtain their process water from a diverse range of sources (see Process Water Supply — the Big Picture, Chem. Eng., May 2005, pp. 32–34.). The water from…

Minimize Trapped Components in Distillation Columns

Minor components trapped in distillation columns can react to form solids that cause major problems. The conventional responses to this situation focus upon dealing with the solids after they have become formed. A better strategy consists of preventing or minimizing…

Consider Alternate Fuels To Cut Costs

    Fuel costs rose sharply in 2005 because of hurricane damage to U.S. interests in the Gulf of Mexico, and international developments in the oil supply market. Competing fuels — coal and natural gas — rose in price in…

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Short-Cut Piping Costs

    Engineers often need to predict the cost of piping and pipefitting associated with a process unit. Even though detailed prices are available, finding and organizing them takes time and costs money. For those needing a quick method of…