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Technical & Practical

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Managing Water Pollution  

    Groundwater, surface wa-ter, wastewater, drinking water: it’s all essentially the same stuff. Whichever stage of the water cycle you care to look at, chemical engineers are to be found — either trying to stop water from becoming polluted…

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Project Success Builds On a Well-Defined Scope

    A clear definition of what a project will include can go a long way in helping to reach the desired objective. Spending the time upfront to seek input from pertinent parties and to scope out the details can…

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Stress Analysis for Piping Systems Resting on Supports

    Piping-flexibility and stress analysis are required in the design of most piping systems before the piping is installed in a chemical-process or other plant. It is intended to ensure the safety of the plant and thus protect the…

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Force Majeure? Make the Best of It

In the U.S. last year, Hurricanes Katrina and Rita powerfully demonstrated the ability of nature to disrupt companies’ operations and commitments. In a business context, the effects of such natural (or, for that matter, civil or social) disruptions can be…

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Pneumatic Conveying: Before Stepping the Line, Look Into Air Extraction

Successively larger diameters downstream can raise problems. Physical removal of air is an attractive alternative In pneumatic conveying systems that operate under high positive pressure, it is common wisdom that as the downstream end is approached, the diameters of the…

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Keeping fast-track projects from going off the rails

Whether working on retrofits or new-plant construction, engineers involved with chemical-process projects nowadays are likely to find themselves under pressure to reach completion quickly, sometimes even at the cost of bypassing traditional procedures and project controls. The downside becomes a…

Guidelines for Solids Storage, Feeding and Conveying

These observations and recommendations —reflecting decades of experience — can help operators avoid a lot of headaches and heartache when it comes to handling bulk solids Successful startup and operation of solids-handling processes depend on myriad small yet fateful decisions…

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Pilot Plant Cost Estimating: Make Intelligent Use of Contingency

    The first two installments of this three-part series (CE, November 2005, pp. 40–45, and December, pp. 42–47) dealt mainly with the major methods for estimating the capital costs of pilot plants. This final installment begins with a look…

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Applying Thermo? Then Guard Against Misconceptions

    In process engineering and design, thermodynamics theory is applied to real and complex chemical-process applications. Software design simulators, such as HYSYS, PROII and Aspen Plus, serve as powerful tools that simplify process thermodynamic calculations. They eliminate the need…

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Avoid Leakage in Pipe Systems

    Leakage costs industry millions of dollars every year. For example, a few small leaks in a facility using air at 100 psig, with an electric consumption cost of about 6¢/kWh, can waste more than $22,000 annually. Delaying the…