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Makeup Water Treatment: Sodium Softening and Reverse Osmosis

Conscientious operation and maintenance is critical for steam-generator system reliability. Here, important details for softening and reverse osmosis systems are explained and compared As steam generation technology and higher pressure and temperature boilers evolved in the 20th century, improved makeup-water-treatment…

Facts At Your Fingertips: Design Considerations for Electric Process Heaters

Process electrification is gaining interest as a solution to industrial CO2 emissions, which account for 20% of total CO2 emissions in the U.S. [1]. Several technologies are emerging for electric process heating, including electrode steam boilers and high-temperature heat pumps,…

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Selection of Pressure Regulators

Selecting pressure regulators can be complicated because many different types exist and each has specific functionalities. Presented here is guidance for evaluating pressure-control needs based on process conditions, and for selecting the best regulator Delivering consistently on-specification products is a…

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Building Safety Maturity through Mechanical Integrity

Robust mechanical integrity programs can provide a fresh approach to process safety management and can help drive organizations toward operational excellence Every journey begins with understanding where you are and where you want to go. And for any chemical processing…

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Avoiding Over-Pressurization in Synthesis Reactions

Uncontrolled exothermic reactions present significant safety risks, including over-pressurization of a reactor. Presented here is information about how runaway reactions occur, and what can be done to avoid them Synthesis reactions are a cornerstone of chemical manufacturing and engineering. Due…

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Facts At Your Fingertips: Powder Properties for Pneumatic Conveying

Pneumatic conveying uses air to either push (positive pressure) or pull (negative pressure) solid material through a conveying line. The characteristics of the solid materials being conveyed play a significant role in how the pneumatic conveying system is designed and…

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Rotary Kiln Repair and Replacement

Rotary kilns, essential in catalyst production, require diligent maintenance. Key considerations are presented here Rotary kilns are essential to catalyst production, facilitating the thermal treatment conditions necessary to help ensure that catalysts can meet performance expectations as efficiently as possible.…

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Avoiding Problems in Handling Solid Waste

Bulk-solid waste materials present unique handling challenges. Presented here is a discussion on how to navigate those challenges, along with some characterization strategies to avoid them Across industry sectors, solid waste materials are common and highly varied. The complexities of…

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Selecting an Activated Carbon for Regenerable Steam Systems

In adsorption processes using steam to regenerate activated carbon, the carbon’s physical characteristics can greatly impact efficiency and optimization Processes using activated carbon as an adsorbent (Figure 1) can be ideal candidates for regeneration using hot fluids like CO2, CH4,…

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Facts At Your Fingertips: Genetic Engineering Tools in Industrial Microbiology

Industrial fermentation using bacteria, yeast and other microbes to produce specific products has the potential to reduce future dependence on fossil-fuel-derived chemicals. To further the economic viability of industrial fermentation processes, engineers have turned to genetic modification to stimulate production…