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Technical & Practical

Unified Operational Environment Improves Process Safety

A unified gateway station and related components increase availability to improve operations and safety In information technology (IT) security circles, the most important acronym is CIA: confidentiality, integrity, availability. In industrial control security, the corresponding acronym is AIC: availability, integrity,…

The Value of Safety Instrumented Systems

A safety instrumented system (SIS) is important to ensure the safe operation of a plant. The SIS requires up-to-date sensors — recent developments in vortex flowmeters are presented here There are four key areas of concern for chemical producers that…

Facts at your Fingertips: Pump Sizing Parameters

A solid grasp of pump sizing allows engineers to make effective economic and practical decisions about process pumps. This one-page reference provides information about two key parameters and other considerations for pump sizing. Pump sizing steps Sizing a pump requires…

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Oxygen Production via Cryogenic Distillation

This column is based on “Oxygen Production – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/oxygen-production-cost. Oxygen is a nonmetallic element and one of the most abundant elements on Earth’s surface. Under standard pressure and…

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Air Coolers Versus Shell-and-Tube Water Coolers

As shown here, economical cooling is often achieved with a combination of both air and water cooling. Design considerations are also presented here For the last 40 years, air-cooled heat exchangers have become an indispensable part of many chemical, petroleum-refining,…

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Cost Engineering: Equipment Purchase Costs

A methodology and examples for estimating equipment costs are presented Engineers have the responsibility to create projects having attractive returns on investment and to create economically sound designs — designs that produce high-quality, competitively priced products. This requires the technical…

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Commercializing Process Technologies

New technologies can provide competitive advantages compared to established processes, but significant effort is required to transition a promising concept into a commercial reality Many students study chemical engineering with the aspiration of someday inventing an innovative process that could…

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Accelerating Six Sigma Research with the Definitive Screening Design (DSD) Technique

DSD is a new design-of-experiments (DOE) technique that is expected to bring huge benefits when using a Six Sigma optimization strategy Statistical tools are deeply ingrained in the Six Sigma methodology to optimize processes and products during chemical process industries…

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Facts at your Fingertips: Pressure Measurement for Real Gases

The ideal gas law ( PV = nRT), relating molar volume of a gas to pressure and temperature, is predicated on two assumptions: 1) that the volume occupied by the gas molecules is negligible compared to the volume of the…

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Technology Profile: HDPE Production via Slurry-Loop Process

This column is based on “HDPE Production via Slurry Loop Process – Cost Analysis,” published by Intratec. The report can be found at the following URL: www.intratec.us/analysis/hdpe-production-cost. High-density polyethylene (HDPE) is one of the three main types of polyethylene, and…