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Technical & Practical

Key Considerations for the Use of Portable Gas Detectors

Recent advances in gas-monitoring technologies can greatly increase worker connectivity and safety With increased automation, expanding areas of operation and smaller teams of field workers, monitoring personnel and ensuring lone worker safety are serious challenges for the chemical process industries…

Unified Operational Environment Improves Process Safety

A unified gateway station and related components increase availability to improve operations and safety In information technology (IT) security circles, the most important acronym is CIA: confidentiality, integrity, availability. In industrial control security, the corresponding acronym is AIC: availability, integrity,…

The Value of Safety Instrumented Systems

A safety instrumented system (SIS) is important to ensure the safe operation of a plant. The SIS requires up-to-date sensors — recent developments in vortex flowmeters are presented here There are four key areas of concern for chemical producers that…

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Design and Calculation Methods for Uniflow Cyclones

Uniflow cyclones can be effective solid-gas separation equipment when space is limited. Presented here are design and calculation methods for uniflow cyclones aimed at widening the industrial usefulness of these devices Cyclone separators are, in addition to fabric filters, electrostatic…

Facts at your Fingertips: Hygienic Process Equipment Fabrication

In hygienic process operations, proper system construction and fabrication has the greatest influence on end-product quality and the success of process validation. Even well-designed hygienic systems can be compromised by leaching, poor internal finishes and mishandled material sourcing and other…

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Technology Profile: Calcium Carbide Production from Limestone

This column is based on “Calcium Carbide Production from Limestone – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/calcium-carbide-production-cost. Calcium carbide is the most industrially relevant carbide because of its important role as the basis…

Facts at your Fingertips: Pump Sizing Parameters

A solid grasp of pump sizing allows engineers to make effective economic and practical decisions about process pumps. This one-page reference provides information about two key parameters and other considerations for pump sizing. Pump sizing steps Sizing a pump requires…

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Oxygen Production via Cryogenic Distillation

This column is based on “Oxygen Production – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/oxygen-production-cost. Oxygen is a nonmetallic element and one of the most abundant elements on Earth’s surface. Under standard pressure and…

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Air Coolers Versus Shell-and-Tube Water Coolers

As shown here, economical cooling is often achieved with a combination of both air and water cooling. Design considerations are also presented here For the last 40 years, air-cooled heat exchangers have become an indispensable part of many chemical, petroleum-refining,…

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Facts at your Fingertips: Pressure Measurement for Real Gases

The ideal gas law ( PV = nRT), relating molar volume of a gas to pressure and temperature, is predicated on two assumptions: 1) that the volume occupied by the gas molecules is negligible compared to the volume of the…