When installing rupture discs, there are several mechanical and operational considerations for reducing the likelihood of leaks and fugitive emissions Overpressure relief systems consisting of rupture discs and relief valves are vital for preventing damage and injury within chemical processing…
Successful operation of safety valves in steam systems requires careful adherence to established industry standards for installation and design One of the most critical safety devices in a steam system is the safety valve. Figure 1 is an illustration of…
This column is based on “Prilled Urea from Ammonia via Self-Stripping Process – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/urea-production-cost. Urea is a nitrogenous compound consisting of a carbonyl group attached to two amine…
The physical properties of zeolites make them extremely important in many industrial processes. This one-page reference provides information on the structure and chemistry of zeolites that allows their use in the chemical process industries (CPI). Zeolite structure Zeolites are a…
Utilizing ‘Tolerance Intervals’ can help to set more realistic specification ranges, especially when only small amounts of data are available Specifications provide a framework by which one can gage whether products have been manufactured successfully. They identify a product’s key…
Integrated console, virtual-reality simulation offers learning for maximum, measurable training efficiency Modern techniques are being used for realistic plant training for control room operators, field operators, and operations and maintenance personnel. Simulator training has been shown to result in better…
This column is based on “Hydrogen Peroxide Production Process Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/hydrogen-peroxide-production-cost. Hydrogen peroxide (H2O2) is the simplest peroxide (defined as molecules with two oxygen atoms covalently bonded to one…
Modern control systems for chemical processes can generate frequent alarms. This one-page reference provides information on common alarm-management metrics, which can foster focused remedial actions and ultimately lead to a safer, better-performing plant. Alarm frequency As alarm frequency increases, an…
This mature technology can be used to save energy, generate revenue and reduce emissions With the Paris Agreement entering into force last November, the Parties to the Convention established their goals to implement measures to reduce the amount of greenhouse…
The two experimental methods presented here can be used to quantify powder self-heating hazards in layer and bulk conditions in industrial processes Bulk storage of heated powders and powder accumulations on hot surfaces or in heated environments can potentially lead…