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The Benefits Of Two-Stage Drying

Circular fluidized-bed dryers can boost the capacity, energy efficiency and product quality when used in conjunction with other primary dryers Two-stage drying provides benefits from the standpoints of cost, energy savings, efficiency and product quality. This is especially the case…

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Microreactors: Lessons Learned From Industrial Applications

Implementing microreactors in chemical production is quite a challenge. How these challenges can be met is described here At the heart of a chemical process is the reactor, where the conversion of reactants to products occurs. Depending on the need…

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Air-Pollution Control: Assessing the Options

Compliance with air-pollution regulations requires ongoing effort. Follow these recommendations to assess competing options and optimize system design while minimizing cost and risk The goal of air-pollution control (APC) is to limit the amount of pollutants entering the environment. These…

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Managing SIS Process Measurement Risk and Cost

With a focus on flowmeters, this article shows how advances in measurement technologies help safety system designers reduce risk and cost in their safety instrumented systems (SIS) design and lifecycle management Successful implementation and management of a safety instrumented system…

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Industrial Gas Burners

Combustion in industrial burners is a critical operation in the chemical process industries (CPI) for supplying thermal energy for heat transfer, fluid heating, steam generation, distillation, endothermic chemical reactions, metal melting and others. Burners are mechanical devices utilized for mixing…

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LLDPE Production Using a Gas-Phase Process

This column is based on “LLDPE Production via Gas-Phase Process — Cost Analysis,” a report from Intratec. It can be found at: www.intratec.us/analysis/lldpe-production-cost. Linear low-density polyethylene (LLDPE) is a copolymer of ethylene and longer-chain alpha-olefins, manufactured on commercial scale via…

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Beyond Gravity: Centrifugal Separations in CPI Operations

 Follow these recommendations to select the right centrifuge for your application Many chemical process operations require the separation of multiple phases. This can be done in a number of ways, including simple gravity separation, traditional or crossflow membrane filtration and…

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Onsite Nitrogen Generation Via PSA Technology

Ongoing advances in both adsorbent materials and system engineering allow today’s pressure swing adsorption (PSA) systems to produce nitrogen of varying purities and volumes at relatively low cost compared to cryogenic air separation Nitrogen production that is carried out using…

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Precipitated Calcium Carbonate from Limestone

This column is based on “Calcium Carbonate Production from Limestone: Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/calcium-carbonate-production-cost. Calcium carbonate (CaCO3) is a mineral that occurs naturally in chalks, limestones and marbles. Its largest use…

Field Troubleshooting 101 and How to Get the Job Done

A major part of field work lies in troubleshooting problems: finding out why a system is not operating the way it is intended. This article provides guidelines for effective troubleshooting and contains many practical examples of their successful use Effective…