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Industrial Gas Burners

Combustion in industrial burners is a critical operation in the chemical process industries (CPI) for supplying thermal energy for heat transfer, fluid heating, steam generation, distillation, endothermic chemical reactions, metal melting and others. Burners are mechanical devices utilized for mixing…

Field Troubleshooting 101 and How to Get the Job Done

A major part of field work lies in troubleshooting problems: finding out why a system is not operating the way it is intended. This article provides guidelines for effective troubleshooting and contains many practical examples of their successful use Effective…

Vortex Breakers in Practice

When vortex formation limits outflow from a tank, consider a disc-type vortex breaker Chemical engineers have long said that, while it is easy to get liquid into a tank, it can be difficult to get liquid out. Large line sizes…

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Rapid Prediction of Prandtl Number of Compressed Air

Two methods are presented and compared for quickly calculating this important, yet neglected parameter Over the last few decades, a considerable effort has been directed to toward the evaluation of thermophysical and transport properties of air for a wide range…

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Precipitated Calcium Carbonate from Limestone

This column is based on “Calcium Carbonate Production from Limestone: Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/calcium-carbonate-production-cost. Calcium carbonate (CaCO3) is a mineral that occurs naturally in chalks, limestones and marbles. Its largest use…

Key Reactions for the Petrochemical Industry

A handful of compounds derived from natural gas and crude petroleum are converted into a vast array of industrial petrochemicals. Starting materials for most petrochemical intermediates include synthesis gas, ethylene, propylene, butadiene and BTX (benzene, toluene, xylenes). This one-page reference…

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An Up-Close Look at Electropositive Filtration

Electropositive filters take advantage of surface-charge effects to filter nanometer-sized particles. Provided here is an overview of how they work and where they can be used Electropositive filters take advantage of surface-charge effects to filter nanometer-sized particles. Provided here is…

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Styrene-Butadiene Rubber Production By Intratec Solutions

This column is based on “Styrene-Butadiene Rubber Production: Cost Analysis,” a report published by Intratec Solutions that can be found at: www.intratec.us/analysis/styrene-butadiene-rubber-production-cost. Styrene-butadiene rubber (SBR) is an elastomer that was originally developed prior to World War II as a replacement…

NFPA 652: Standardizing Combustible Dust Standards

The latest NFPA standard applies to many industry sectors, and aims to address the fragmented nature of the industry-specific standards currently in place On September 7, 2015, the National Fire Protection Association (NFPA; Quincy, Mass.; www.nfpa.org) issued NFPA 652 (Standard…

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Insulating Heat-Transfer-Fluid Piping

Heat-transfer-fluid (HTF) system piping is insulated to reduce heat loss and prevent worker contact with hot surfaces. Insulated piping minimizes the effects of changes in ambient temperature to help ensure precise control of process temperature. Proper design of the HTF…