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A Universal Equation for Designing Pipelines

The pipe-flow equation presented here can be used to properly and easily size pipelines for liquid, vapor and two-phase flow. Example calculations are also shown Sizing pipelines is a fundamental task for design engineers, who typically use several equations to…

Improving the Operability of Process Plants

Turndown and rangeability have a big impact on the flexibility and efficiency of chemical process operations  During the design of a chemical process plant, the main focus is on which process units or unit operations must be integrated to convert…

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Solids Discharge: Characterizing Powder and Bulk Solids Behavior

How shear-cell testing provides a basis for predicting flow behavior Powder jams are the once-in-a-month catastrophe that can bring processing operations to a standstill. Whether it’s erratic flow behavior or complete stoppage of solids discharge, the consequence is the same.…

Treating Wastewater for Industrial Reuse

Secondary treated wastewater from municipal plants can be a water resource for industry. Important water characteristics and treatment options are discussed Water is a precious resource, and water quality and water pollution are important issues. Many companies and industries are…

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Hot-oil heat-tracing systems for heat transfer

Hot-oil heat-tracing systems use liquid heat-transfer fluids to reliably deliver heat to process fluids. Heat tracing may be used in place of jacketed equipment, often at lower cost and with lowered risk of cross-contact. The use of liquids reduces many…

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Improving mass-transfer-limited reactions

The step-by-step procedure described here can help operators to optimize reactor operation and output Engineers throughout the chemical process industries (CPI) commonly encounter situations where different materials have to be contacted inside a reactor to drive the chemical transformations needed…

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Extremely Low Temperature Systems

Understanding the nuances of low-temperature engineering is key to safe and efficient operations Extremely low temperatures — below –100°F (–73.3°C) — have many widely diverse commercial uses, from de-flashing of molded rubber parts on the plant floor to pristine storage of…

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A Pragmatic Approach to Powder Processing

Modern powder-testing methods can offer valuable insights into bulk material behavior and lead to efficient powder-processing solutions Process simulation is a powerful tool for engineers in the chemical process industries (CPI) and one that plays an important role in commercializing…

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New Measurement Practices for Cold Climates

Selecting the right pressure, temperature, flow and level meters and connection systems can help to eliminate the need for heated enclosures and sensing lines In an environment where the ambient temperature can fall below –20°C, outdoor measurements can suffer from…

Engineering for Plant Safety

Early process-hazards analyses can lead to potential cost savings in project and plant operations The chemical process industries (CPI) handle a wide variety of materials, many of which are hazardous by nature (for example, flammable, toxic or reactive), or are…