Most modern chemical processes require some means of rejecting heat for maintaining process efficiency, product quality and plant safety. Examples of heat rejection include cooling crystallization liquid, cooling reactor effluent, condensing material from a distillation column and cooling steps in…
Steam-heated storage tanks are critical to manufacturing processes, and prioritizing reliability in tank-system design and operations can mitigate unwanted issues Storage tanks are essential to the chemical process industries (CPI), and they require significant capital investment to ensure optimal installation…
By combining mechanical integrity and reliability programs into a single framework, plants can streamline their asset maintenance strategies and mitigate all types of risk Asset maintenance first hit the headlines during the late 1980s when it became a target for…
Particle size and shape, as well as particle size distribution (PSD) are key determinants of bulk solids behavior [1–4]. A particle can be defined as a single unit of material having discrete physical boundaries that define its size. Particle science…
With the growth of ‘white biotechnology,’ industrial fermentation processes and large-scale fermenters will play a key role. Presented here are some design considerations In fermentation, microorganisms, animal and plant cells are used to produce chemical compounds. Enzymes, pharmaceutical ingredients, amino…
When considering the use of a silo discharge system to help convey materials, it is crucial to assess the specific requirements of the materials being stored, the operational goals and the overall system compatibility Storing and handling dry bulk powders…
Presented here is a brief overview of the considerations involved in matching the right impeller with a given application Matching the right mixing equipment to the material properties and desired process outcome for any liquid-mixing application is the key to…
Batch manufacturing methods are common throughout the chemical process industries (CPI) for specialized compounds and reactions. However, typical batch-wise manufacturing processes are often time-consuming due to large volumes and long loading and unloading times added to the batch processing time,…
In low-flow applications, Coriolis mass-flow controllers can be susceptible to clogging due to their small orifice. Filtration can solve most common clogging issues. Here are tips for filtration and clog prevention Advanced material and catalyst research, as well as critical…
The patented technology to measure buildup can be used to optimize cleaning cycles and avoid unplanned shutdowns To keep operations at peak efficiency, process systems must be kept as clean as possible. However, some of the normal byproducts of operating…