Polyethylene (PE) is the world’s largest-volume commodity polymer. Along with high-density (HDPE) and low-density (LDPE) polyethylene, linear low-density polyethylene (LLDPE) is one of the three main types of PE. The global market for LLDPE is over 20 million metric tons…
Security of SCADA (supervisory control and data acquisition) and other industrial control systems (ICSs) is a complex subject, and one that has received much attention in recent years. While modern industrial control systems use many of the same computers, operating…
When considering project proposals for new processes in the chemical process industries (CPI), capital equipment costs often become the primary focus. The purpose of this article is to provide a detailed examination of the total cost of process equipment and…
Rotary valves are used almost universally in pneumatic conveying systems. They serve three main functions: 1) to provide a pressure-seal (airlock) between two adjacent processes, 2) to provide solids metering (feeding) and 3) to provide a combination of solids metering…
For most engineering-procurement-construction (EPC) projects in the chemical process industries (CPI), the data sheets developed at the beginning of the process provide the “shopping lists” that guide the procurement group on the purchase of equipment, system packages, instruments and more.…
With the advent of smart or intelligent field devices, a wealth of digital information has become available. However, what does the host system do with these data? The field device transmits a bucket of bits to the host system. How…
During process operations, elevated pressure inside of isolated zones within a process or system can be rapidly reduced by the release of gas and vapor to a dedicated blowdown network. Analysis can be carried out to determine whether a given…
Calculating the volume of a liquid in a vessel of a complex shape is a common task for chemical engineers. However, there are several difficulties associated with accurately carrying out this calculation. In my own experience as a chemical engineer,…
Ethylene is arguably the most important building block of the petrochemical industry, frequently produced via steam cracking of a range of petroleum-based feedstocks. Rising oil prices and concerns about global warming have motivated research into ethylene manufacture from renewable sources.…
Ongoing advances in the design and use of dry gas seals (DGSs; [ 1]) — as an alternative to traditional oil-lubricated wet seals [ 2] — have helped to improve the reliability and efficiency of compressors throughout the chemical process…