Technical & Practical
Ethanol from Woodchips
Ethanol is widely produced by fermentation of sugars from agriculture feedstocks, such as corn and sugarcane. In order to meet growing energy requirements, several lines of research have focused on cellulosic ethanol production, where some type of lignocellulosic biomass, such…
Troubleshooting and Solving a Sour-Water Stripper Problem
A recent book by Lieberman [1] stresses that to combat the environmental crisis that our planet is facing, it is essential to make existing units work adequately and efficiently. Equipment that malfunctions or limps along limits production and does not…
Piping Design for Potentially Lethal Chemicals
Working in close proximity to the high pressures and temperatures commonly found in the chemical process industries (CPI) is cause enough for concern over a person’s wellbeing; but working in close proximity to chemicals that are considered toxic, hazardous or…
Selecting the Proper Mill for Your Product
Milling is a mechanistically driven process that breaks solid material into smaller pieces. Selection of the optimal mill is a daunting task that often leaves engineers relying on vendor suggestions to decide which mill is right for their job. This…
Calculating Volumes of Bulk Solids
Calculating volumes of solids in piles as they are poured into various shaped containers can be important information for solids-handling applications. The following set of equations represents guidance to help determine solids volume in these cases. Solids in containers Solids…
The Owner Role in Capital Projects
Avoid delays, cost overruns and more with significant owner involvement It is well known that the oil-and-gas, chemical and petrochemical industries are capital intensive. They require sophisticated facilities (plants), the installation of which are typically handled via capital projects…
Ethanol from Sugarcane
Ethanol is a widely used commodity chemical with several applications, including use as a solvent and as a gasoline blendstock in the fuel market. Globally, the major portion of ethanol production is based on the fermentation of sugars from crop…
Biological Wastewater Treatment: Selecting the Process
Chemical, pharmaceutical and related industries produce large amounts of wastewater in their production and cleaning processes. The wastewater characteristics are often diverse, and may include minimally biodegradable or toxic substances, or both. To protect the environment, these wastewaters typically must…
Maximizing Fan Efficiency
Optimizing fan performance can help plants reach overall process efficiency goals. The cost of powering fans and ventilators in the chemical process industries (CPI) is significant. For example, ventilation and air-pollution control systems can account for over a quarter of…
Understanding Boiler Circulation
Boilers generate steam using different methods to circulate the steam-water mixture through the evaporator tubes. These methods include natural circulation (Figures 1, 2a–2c), forced circulation (Figure 3a), and a once-through design. Figures 3b, 4 and 5 show examples of a…