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Solving Vessel Equations: A Better Way

Calculating the volume of a liquid in a vessel of a complex shape is a common task for chemical engineers. However, there are several difficulties associated with accurately carrying out this calculation. In my own experience as a chemical engineer,…

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Ethylene Production via Ethanol Dehydration

Ethylene is arguably the most important building block of the petrochemical industry, frequently produced via steam cracking of a range of petroleum-based feedstocks. Rising oil prices and concerns about global warming have motivated research into ethylene manufacture from renewable sources.…

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Compressors: N2 Expands the Applicability of Dry Gas Seals

Ongoing advances in the design and use of dry gas seals (DGSs; [ 1]) — as an alternative to traditional oil-lubricated wet seals [ 2] — have helped to improve the reliability and efficiency of compressors throughout the chemical process…

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From Concept to Commercial Production

Chemical technology is in a state of constant innovation and evolution that is being spearheaded by laboratory researchers across the world. Within the past decade, research specific to “green” or bio-based chemicals has gathered funding and momentum as broad-based opinion…

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Compliant Remote I/Os

Process sensors and actuators provide a wealth of information about their status. The Namur recommendation NE 107 that proposes standardized, easily understandable status indicators was issued by the International User Association for Automation in Process Industries (Namur; Leverkusen, Germany; www.namur.de),…

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Facts at your Fingertips: Solids Conveying

Dry, granular solids can be conveyed in a number of ways. Two common devices for transporting granular solids are the angular-pitch vibrating conveyor and the horizontal differential-motion conveyor. The variability in the design and performance between the two types stems…

Inline Viscosity Measurements

Inline viscosity measurements can give continuous, realtime readings of a fluid’s viscosity during processing and consequently, can provide a means to automate the viscosity control of process fluids. While it is difficult to control all factors in the process that…

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Correcting Improper Performance of Direct Fired Heaters

Occasionally, direct fired heaters that have operated satisfactorily for long periods of time subsequent to startup develop operating problems that do not allow for operation at design conditions, as specified in the manufacturers API data sheets for the heater. Performance…

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Polypropylene Production via Gas-Phase Process

   Polypropylene (PP) is one of the world’s most widely used polymers, second only to polyethylene in terms of global demand. The global market for polypropylene is over 60 million metric tons per year, and it is utilized in a…

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Compressors: Pursuing Lowest Cost of Ownership

A variety of technologies, methods and best practices are available to obtain the lowest total cost of ownership for compressors used in plants throughout the chemical process industries (CPI). This article discusses several critical areas in which concerted effort can…