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Understanding FDI

With the advent of smart or intelligent field devices, a wealth of digital information has become available. However, what does the host system do with these data? The field device transmits a bucket of bits to the host system. How…

Vapor Depressurization: Concept and Implementation

During process operations, elevated pressure inside of isolated zones within a process or system can be rapidly reduced by the release of gas and vapor to a dedicated blowdown network. Analysis can be carried out to determine whether a given…

Inline Viscosity Measurements

Inline viscosity measurements can give continuous, realtime readings of a fluid’s viscosity during processing and consequently, can provide a means to automate the viscosity control of process fluids. While it is difficult to control all factors in the process that…

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Correcting Improper Performance of Direct Fired Heaters

Occasionally, direct fired heaters that have operated satisfactorily for long periods of time subsequent to startup develop operating problems that do not allow for operation at design conditions, as specified in the manufacturers API data sheets for the heater. Performance…

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Polypropylene Production via Gas-Phase Process

   Polypropylene (PP) is one of the world’s most widely used polymers, second only to polyethylene in terms of global demand. The global market for polypropylene is over 60 million metric tons per year, and it is utilized in a…

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Compressors: Pursuing Lowest Cost of Ownership

A variety of technologies, methods and best practices are available to obtain the lowest total cost of ownership for compressors used in plants throughout the chemical process industries (CPI). This article discusses several critical areas in which concerted effort can…

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Specifying Shell-and-Tube Heat Exchangers

Shell-and-tube heat exchangers are one of the most important and commonly used process equipment items in the chemical process industries (CPI). If you are working on a project during either the basic or the detailed engineering phase, there is a…

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Control Valve Performance

Minimizing process variability is an important component of a plant’s profitability. The performance of control valves within process control loops has a significant impact on maintaining consistent processes. This refresher outlines some of the important aspects of control-valve performance, including…

Safety-Instrumented Systems: Focus on Measurement Diagnostics

This article provides guidance to the designer and operator of a safety-instrumented system (SIS), with an emphasis on conducting measurements. The use of best practices to ensure the strength of the overall system design, and the use of instrument diversity…

The Direct Integration Method: A Best Practice for Relief Valve Sizing

What if someone were to tell you that there is one method available for sizing relief valves that applies to virtually every situation, including two-phase flow and supercritical fluids? And what if they told you that method is more accurate…