Technical & Practical
Fractionation Column: Pushing capacity limits
Starting around 1970, many new contacting devices became available for use in distillation, absorption and stripping columns. Those devices included high-performance random packings, structured packings, high-capacity structured packings, augmented crossflow trays, counterflow trays and cocurrent flow trays. At the request…
Recover Waste Heat From Fluegas
Adding an organic Rankine cycle system to generate power onsite can help operators optimize the overall economics of combustion-related systems and emissions controls The ever-increasing cost of fuel and relentless push for environmental responsibility are constant factors in the profitability…
Polymer-Based Piping Systems in the CPI
Polymeric piping systems have been used in well-defined segments of the chemical process industries (CPI) for decades. They have proven their sustainability to manage almost any chemical load up to temperatures of 100°C in the moderate pressure region ( p…
Counting On Process Analytical Technology
If the debate that culminated in passage of national healthcare reform in the U.S. is any indication of what is ahead for pharmaceutical manufacturers, they should ready themselves for battle. Implementation of the sweeping measure puts the onus on drugmakers…
Controlling Membrane Fouling
The deposition and accumulation of suspended and dissolved particles on membrane surfaces leads to performance loss. Fouling can dramatically reduce the efficiency and economic benefits of a membrane process. The type of fouling and how strongly it appears depends on…
Applying CPI Temperature Sensors
When selecting a temperature sensor, don’t fall back on outdated rules of thumb that may no longer be valid, or ‘plug and play’ solutions that may not be applicable Temperature is a critical measurement in the chemical process industries (CPI).…
Fine-tuning Pump Vibration Diagnostics
To unearth the fundamental causes of vibration-related pump troubles, pump end-users and original equipment manufacturers (OEMs) typically have relied on a concise array of vibration field-test parameters. Conventional trial-and-error vibration troubleshooting methods often fail to achieve the longterm, trouble-free pump…
Heat Transfer Fluids: System Filtration
OVERVIEW Indirect heating of processes by organic thermal-liquid fluids offers highly reliable operation, and the heat transfer systems are generally treated as low-maintenance utilities. Occasionally, the heat transfer fluid can become contaminated, resulting in the formation of sludge particles, or…
Successful revamps
My first distillation dream occurred about 30 years ago, and yet, I recall it as vividly as if it were yesterday. In it, my distillation-column design work started with a vapor-liquid thermodynamic model that was widely regarded as perfect. I…
pH Measurement And Control
The mechanical design and material science of pH-sensor technology have evolved dramatically over the last century. Current-day uses include a wide range of applications from high-purity pharmaceutical processing to wastewater treatment. Some of these applications pose high challenges to pH…