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Engineering Practice: Estimating Thermal Conductivity of Hydrocarbons

The thermal conductivity of hydrocarbons is an essential parameter that needs to be known when designing heat transfer equipment. Presented here is a simple-to-use correlation that was developed for predicting thermal conductivities of liquid paraffin hydrocarbons, petroleum fractions and atmospheric…

Fluid Flow

Laminar Pipe Flow For steady flow in a pipe (whether laminar or turbulent), a momentum balance on the fluid gives the shear stress at any distance from the pipe centerline. In Equation (1), Φ = P + ρ gz. The…

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Cover Story Part 1: Heat Flux And Film Temperature In Fired, Thermal-Fluid Heaters

In a fired thermal fluid heater, a thermal fluid is heated by the metal surfaces of a fired heater or fluegas heat-recovery exchanger. Generally, the heat input rate is controlled to achieve some desired bulk-fluid temperature exiting the heater. However,…

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Heat Transfer Fluids: Maintaining the System

Organic-based thermal fluids provide relatively trouble-free service for significant periods of time. However, there comes a time when any fluid (either aromatic- or aliphatic-based) needs to be replaced. Since aromatic-based fluids generally cost more and are complicated to dispose of,…

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Bearing Housing Protector Seals for Gearboxes

Lubricant contamination in gearbox bearing housings can substantially reduce gear life. In critical applications, dual-face, magnetic bearing-protector seals will keep contamination out (Figure 1). Dual-face, magnetic bearing protectors are preferred in many difficult applications, such as wet cooling tower gearboxes,…

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Engineering Practice: Functions for Easier Curve Fitting

Engineers often need to fit experimental data to an empirical relationship for extrapolation or modeling without resorting to a full mathematical treatment based on physical principles or theory. The most widely used platform in science for doing this is MS…

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Cover Story: Process Modeling Moves Center-Stage

Process modeling has progressed from the "molecule accounting" of steady-state flowsheeting packages to become a central platform for capturing and deploying chemical process industries’ (CPI) intellectual property (IP). Systematic modeling has moved center stage to help companies differentiate themselves from…

Pressure-Relief System Design

  Pressure relief systems are vital in the chemical process industries (CPI) for handling a wide variety of situations. They are used to prevent pressurization above a system’s design pressure; for venting during an unusual or emergency situation; and for…

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Facts at Your Fingertips: Biodiesel Production

Biodiesel can be produced from vegetable oils by three types of reactions: base catalyzed transesterification of the oil; direct acid-catalyzed transesterification of the oil; and conversion of the oil to its fatty acids, and then to biodiesel. Biodiesel is typically…

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Condition-Based Maintenance Management Enhances Reliability

Management is a process of managing risk; maintenance management is a process of managing risk for operational reliability. Since it is hard to manage what cannot be measured, effective maintenance management demands good data on machine health — a comprehensive…