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AI’s potential in the CPI
One of the aspects of my job that I really enjoy is keeping in touch with new and advanced technologies emerging from the chemical process industries (CPI) — an interest that traces back to my roots as an R&D engineer.…
New sustainable materials from recycled carbon nanotubes
Recycling materials, such as plastics and metals, is an attractive, but challenging path toward sustainable material manufacture. Now, researchers have made a discovery that may have far-reaching implications in material manufacture by positioning carbon nanotube (CNT) fibers as a sustainable…
Flow chemistry yields a more sustainable route to isocyanates
The wide range of performance properties of polyurethane foams makes them essential in many consumer goods. Thus, there is much effort going into creating a more environmentally friendly production process for polyurethane’s main building blocks, polyols and isocyanates. While much…
Carbon-neutral calcium carbonate process uses emissions from steel-making plant
Construction is imminent for a carbon-capture project aimed at reducing CO2 emissions from steel production while producing carbon-neutral calcium carbonate. At the U.S. Steel (Pittsburgh, Pa.; www.ussteel.com) manufacturing facility in Gary, Ind., a carbon-capture system designed by CarbonFree (San Antonio,…
Facts At Your Fingertips: Blending and Segregation Mechanisms for Solids
In solids-handling, blending (combining two or more materials to achieve a combined product) and segregation (the separation of particles into distinct zones according to particle size, shape, density or other physical attributes) are competing processes. This one-page reference outlines common…
High-performance drive units with cybersecurity built in
Sinamics G220 (photo) is a new multi-purpose, adjustable-speed drive that features built-in technology to reduce harmonics by up to 97% — without the need for an a.c. line reactor or d.c. choke. Sinamics G220 drives have an integrated web server…
Creating ultrathin gold films with the largest continuous area
Thin gold films offer a broad range of benefits for electronics due to their high electrical conductivity and transparency. Current manufacturing methods are unable to achieve gold films thinner than 10 nm, and are also limited in the area and…
Make the Most of Alarms
As processes have become more complex and dynamic, alarm management software has evolved, and now provides deep intelligence to keep plant personnel safer, more aware and more efficient There can be little doubt that effective alarms are one of the…
Gas-Flow Calculations for Sonic Choking: Revisited
Gas compressibility can lead to choked flow in piping systems. Presented here is an overview of choked-flow geometries in pipes, and examples of how choked flow arises in different pipe layouts The more things change, the more they stay the…
Proton-Exchange Membranes: Design Strategies for Water Electrolysis
Designing a proton-exchange membrane that will balance the efficiency, durability and safety requirements for hydrogen production requires careful consideration of materials and chemistry Among the ongoing efforts to curb climate change, researchers are actively pursuing the further development of water…