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Chementator: This biodiesel reactor is made of duplex

Although many new biodiesel plants are sprouting up around the world, Perstorp Oxo AB’s (Stenungsund Sweden) 160,000 m.t./yr rapeseed-methyl-esters (RME) facility, now under construction at Stenungsund, will be the first to have a reactor made from duplex stainless steel. The…

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Chementator: New TDI process

Bayer MaterialScience AG (BMS; Leverkusen, Germany; edlinks.chemengonline.com/5830-546) has developed a new process for producing toluene diisocyanate (TDI), a precursor for making flexible polyurethane foam. Without disclosing details, BMS says the process reduces investment costs by 20–30%, and energy consumption by…

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Chementator: Disposable bioreactors

ATMI Life Sciences (ATMI; Hoegaarden, Belgium; edlinks.chemengonline.com/5830-549) and Pierre Guérin SAS (Mauze sur le Mignon, France; edlinks.chemengonline.com/5830-550) have formed an alliance to design, manufacture and market disposable fermentors and bioreactors. ATMI’s proprietary mixing system (which features a paddle integrated into…

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How to Prepare a Process Design Basis

    Intelligent — and thorough — preparation of a process-design-basis document can make the difference between a high-quality design for a chemical-process project and a poor one. The process-design-basis document represents the owner’s instructions to the design engineering organization…

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A Bit of Extra Lab Effort Can Prevent Grief During Scaleup

    It’s an old saw, but I’ve long held that process development is very much a team effort. Developing safe, robust and scaleable chemical processes calls for close collaboration between synthesis chemists, process development engineers and pilot plant personnel.…

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A new Al plant

Qatar Petroleum (Doha; edlinks.chemengonline.com/5829-542) and Norsk Hydro A/S (Oslo, Norway; edlinks.chemengonline.com/5829-543) have formed a joint venture company, Qatalum, to build and operate what is claimed as the largest, initial-phase greenfield aluminum smelter ever constructed. The smelter will have an annual…

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Chementator: A commercial breakthrough for microreactors

Early next year, Nippoh Chemicals Co. (Tokyo; edlinks.chemengonline.com/5829-532) plans to build a 1,000-m.t./yr plant for producing the pharmaceutical precursor trimethyl orthoacetate (1,1,1-trimethoxyethane). The facility will utilize a continuous-flow, microreactor-based process that Nippoh Chemicals developed in cooperation with professor Jun-ichi Yoshida…

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How to Estimate Utility Costs  

    Typical process utilities include electricity, process steam, refrigerants, compressed air, cooling water, heated water, hot oil, process water, demineralized water, municipal water, and river, lake, or ocean water. For preliminary cost estimates, waste disposal cost can also be…

A worthwhile trek back to the sandbox

For any of us who have kept up in recent years with the business news (happenings at Enron and some major Wall Street firms, say), it seems safe to assume that, nowadays at least, ethical behavior and personal honesty are…

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Chementator: A more-direct route to epichlorohydrin makes its commercial debut

Solvay (Brussels, Belgium; edlinks.chemengonline.com/5827-536) is planning to build a new plant for producing epichlorohydrin at its Tavaux, France, site. When the facility starts up in the first half of 2007, it will produce 10,000 m.t./yr of epichlorohydrin using Solvay’s Epicerol…