Controlling and reducing particulate matter pollution from industrial operations is a key environmental and human health objective. In chemical process industries (CPI) facilities, airborne particulate matter can result from combustion of fuels, or from process operations, such as dust from…
Agglomeration converts fine powder particles into larger ones by introducing external forces. Major benefits for solids processors include dust reduction, easier handling, more complete utilization of raw materials and densification. Agglomerating particles happens by a variety of means, including mixing…
Among the key benefits offered by pneumatically conveying bulk solids is the ability to route materials around obstructions in the plant using bends in the pipeline. However, these changes in direction involve a considerable number of particle impacts on the…
Within the chemical process industries (CPI), the need to design safety systems to prevent process failures from occurring, or to control them when they do, is well recognized, as is the importance of having confidence in the safety systems that…
To avoid problems with solids flow in bins and hoppers, the friction between the equipment walls and the flowing solids is an important factor to understand. Provided here is a review of flow patterns in bins and hoppers, and practical…
Lean workforces are the norm in current plant environments. In the context of heat exchange systems, the current situation amplifies the need to select a heat-transfer fluid supplier with the expertise and technical resources to handle non-routine circumstances. This one-page…
Heterogeneous catalysis in industrial processes involves a complicated set of physical and chemical phenomena that help lead to products. This one-page reference provides information about the formation of products in an industrial process using solid catalyst materials. Catalyst materials…
Producing chemicals and fuels by fermentation of renewable feedstocks can offer improved sustainability, lower costs and greater safety compared to conventional thermal processes. But realizing these benefits depends on a careful assessment of the process economics, and an understanding of…
Processes involving extremely low temperatures present unique process design and safety challenges. This one-page reference outlines considerations for low-temperature operations. Direct contact Extremely low temperatures can rapidly freeze human tissue. Contact between a worker’s bare skin and a low-temperature vapor,…
Adjustment and control of moisture levels in solid materials is a critical aspect in the manufacture of many chemical products. Drying can be defined as the vaporization and removal of water or other liquids from a solution, suspension, or other…