Careful attention to even the smallest details will help to prevent operational problems in filtration processes Filtration operations are widely used to achieve effective solid-liquid separations in the chemical process industries (CPI). Industrial filtration installations can involve a variety of…
This overview compares various sealing technologies, and points out advantages and disadvantages of applying different mechanical-sealing designs for caustic fluids Caustic applications in chemical plants can play havoc on the mechanical seals of rotating equipment. These applications can be difficult…
This pictorial guide illustrates some of the common problems that can occur with polymeric and elastomeric materials that differ from those that occur with metallic seals and components Failures of polymer (plastic and elastomeric) parts and their consequences can be…
Steam and condensate-return systems can be susceptible to unique forms of corrosion. This overview explains how to prevent or minimize such issues Steam is utilized for process heating and other applications at thousands of industrial plants in the chemical process…
Determining moisture levels in solid materials is important for product quality, handling properties and other considerations. Provided here is an overview of direct and indirect methods for measuring moisture in solids Water is ubiquitous and is unusually reactive because of…
Lifecycle cost analysis (LCCA) can be used as a tool for selecting alternatives that add the most value to a project. The methodology for implementing LCCA is described here In the chemical process industries (CPI), identifying optimum process designs challenges…
Presented here are equations governing heat transfer in a moving-bed heat exchanger, along with a numerical method for solving them Moving-bed heat exchangers (MBHE) represent an efficient method for heating or cooling bulk-solid materials compared to other technologies, such as…
Understanding the implications of adiabatic and isothermal flow assumptions is necessary to have confidence in when to use such assumptions Every engineer uses assumptions because every analysis has an overabundance of variables to consider. Often, there are just too many…
Airset regulators are seemingly simple devices, but care must be taken to ensure the right devices are specified, particularly in safety instrumented systems Chemical plants and other heavy industrial facilities typically contain many pneumatically controlled valves, actuators and instruments. Airset…
Even with advanced predictive technologies, unplanned equipment failures can still occur. In these instances, as shown in this boiler example, rapid maintenance action is crucial to minimize downtime Maintenance activities generally fall into two categories — reactive and preventative. The…