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Polymer-based Piping Systems: Meeting the Challenges of the CPI

Due to favorable properties, such as light weight and corrosion resistance, plastic-piping systems are suitable for a growing number of applications Over the past few decades, plastic-piping systems have been adopted in many different sectors of the chemical process industries…

Valves: Essential Workhorses

Concise tips on selecting the right valve A typical chemical plant contains miles of piping and hundreds, if not thousands, of industrial valves (Figure 1) that are essential for the plant to operate efficiently and safely. Unlike the simple consumer…

Reducing the Noise from Control Valves

Attenuation for high-noise control valves need not be difficult or expensive The world does not lack for noise. It pummels us from all sides, emanating from traffic, political commercials, and your annoying neighbor’s backyard party. Industrial plants have their share…

Facts At Your Fingertips: Crossflow Membrane Filtration Module Types

In crossflow membrane filtration (CMF), feed flow is parallel to the filtration surface (rather than perpendicular to it, as in conventional filtration). During a given pass, a portion of the feed permeates the membrane, while a larger portion is retained…

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Lessons Learned in the Classroom: Tower Pressure and Capacity

Henry Kister shares lessons learned from troubleshooting distillation towers In my courses, I discuss the effect of column operating pressure on flooding and capacity. There are two counteracting effects: The volatility effect increases in importance at higher pressures and for…

Milling in the Pharmaceutical Industry

Milling active ingredients combines equipment selection, material characterization, and process characterization, with the aim of improving and controlling the properties of the solid crystalline drug substance. These topics are discussed here Milling is a common technique used for the reduction…

New Membrane Applications for Traditional Water-Treatment Processes

Membrane-supported processes can bring many benefits in water-treatment applications where membranes have not traditionally been used Reverse osmosis (RO) is the standard treatment technology for purifying water supplies for potable water applications and many industrial processes. One of four crossflow,…

Facts At Your Fingertips: Lifecycle Cost Analysis Basics

When evaluating capital projects in the chemical process industries (CPI), there are many scenarios in which there are important differences between the alternatives in terms of capital, operations and maintenance and decommissioning costs. In these cases, decisions must be made…

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Wastewater Treatment: Three Steps to Achieving Discharge Compliance

To ensure that wastewater discharge meets all compliance requirements, plants should adopt a multi-tiered approach, rather than assuming that the downstream treatment facilities can handle all potential contaminant loads Most industrial manufacturing facilities are required to meet strict limits on…

Safety Relief Valves: Installation and Maintenance

Using proper installation practices and adhering to maintenance schedules helps ensure reliable operation of safety-relief valves Safety-relief valves are critical components of any pressurized system. In fact, a functioning safety-relief valve could be the most important piece of equipment on…