Properly specifying process control valves for a plant project is critical to achieving efficient and effective processes. This one-page reference discusses key considerations for specifying control valves. Valve specification Process engineers should take the following aspects into consideration when specifying…
Special considerations must be made for loading expensive solid catalyst materials into fixed-bed and tubular reactors Most units in the chemical process industries (CPI) use complex and expensive heterogeneous catalysts aimed at improving reaction performance. Although sometimes overlooked, the solids-handling…
This overview presents guidance for the safe design of piping systems that are used for the distribution of hydrogen gas Hydrogen gas is a very volatile fluid that has a high propensity to leak. This is a very dangerous and…
Nitrogen (N2) makes up 78% of ambient air (20.95% of air is oxygen). N2 is an inert (non-flammable) gas used in industrial plants to prevent undesirable chemical reactions from occurring. Nitrogen is the most common inert gas used in the…
Detailed plans for handling hazardous materials should be a central part of any chemical plant’s disaster preparedness plan Over the past year, many chemical facilities managed to overcome extreme circumstances. One instance of an extreme event was the winter storm…
The spread of COVID-19 opened the world’s eyes to the weakness of much of its infrastructure and drove home the important role operators and engineers play in keeping manufacturing plants running. These unsung heroes were challenged with the difficult logistics…
Managing the risk from combustible dust explosions involves a number of strategies for preventing explosions, as well as isolating, venting and suppressing explosions if they occur. Complying with applicable NFPA standards is a pathway toward minimizing risk Combustible dust explosions…
The Joukowsky equation is often relied upon to determine the maximum possible fluid pressure inside a pipe, but there are certain scenarios where this equation does not return the expected conservative result for overpressurization We engineers love our formulas. Especially…
Caprolactam (Figure 1) is a cyclic amide widely used as a chemical intermediate. The main forms of caprolactam are molten (liquid) and flakes. At ambient temperatures, it is a white, hygroscopic, crystalline solid. Almost all caprolactam is used as monomer…
Physical adsorption phenomena play a critical role in many separation and purification processes, including separations of industrial gases, purification of gases, moisture removal from fluids, water purification and others. Adsorption is a surface phenomenon in which a fluid (gas or…