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Technology Profile: Production of Nitrogen from Air

Nitrogen (N2) makes up 78% of ambient air (20.95% of air is oxygen). N2 is an inert (non-flammable) gas used in industrial plants to prevent undesirable chemical reactions from occurring. Nitrogen is the most common inert gas used in the…

Hydrogen Piping Systems: Mitigating Pitfalls by Design

This overview presents guidance for the safe design of piping systems that are used for the distribution of hydrogen gas Hydrogen gas is a very volatile fluid that has a high propensity to leak. This is a very dangerous and…

Considerations for Solid Catalyst Loading

Special considerations must be made for loading expensive solid catalyst materials into fixed-bed and tubular reactors Most units in the chemical process industries (CPI) use complex and expensive heterogeneous catalysts aimed at improving reaction performance. Although sometimes overlooked, the solids-handling…

Can You Trust the Joukowsky Equation for Waterhammer?

The Joukowsky equation is often relied upon to determine the maximum possible fluid pressure inside a pipe, but there are certain scenarios where this equation does not return the expected conservative result for overpressurization We engineers love our formulas. Especially…

Facts At Your Fingertips: Adsorption bonding

Physical adsorption phenomena play a critical role in many separation and purification processes, including separations of industrial gases, purification of gases, moisture removal from fluids, water purification and others. Adsorption is a surface phenomenon in which a fluid (gas or…

Landfill Gas Processing: Plant-Design Considerations

There are several technologies used in the disposal of landfill gas (LFG). Here are some key elements that can guide engineers in designing an optimized LFG processing plant People generate trash. Trash is stored in landfills. Landfills contain bacteria, which…

Technology Profile: Production of Caprolactam from Benzene

Caprolactam (Figure 1) is a cyclic amide widely used as a chemical intermediate. The main forms of caprolactam are molten (liquid) and flakes. At ambient temperatures, it is a white, hygroscopic, crystalline solid. Almost all caprolactam is used as monomer…

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Explosion Protection: Considerations for Combustible Dusts

Managing the risk from combustible dust explosions involves a number of strategies for preventing explosions, as well as isolating, venting and suppressing explosions if they occur. Complying with applicable NFPA standards is a pathway toward minimizing risk Combustible dust explosions…

Facts At Your Fingertips: NFPA 652 and Dust Hazards Analyses

The National Fire Protection Association’s (NFPA; Quincy, Mass.; www.nfpa.org) NFPA 652 (Standard on the Fundamentals of Combustible Dust) creates a single, unified combustible-dust standard that applies to “all facilities and operations that manufacture, process, blend, convey, repackage, generate, or handle…

Changing Fluids in a High-Temperature Heat Transfer Fluid System

Switching from one fluid to another in a heat transfer system requires an engineering evaluation. Here is what to include In well-designed and well-maintained heat transfer systems, heat transfer fluids generally last for a long time and function as intended.…