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Technical & Practical

Airset regulators for On/Off Valve Applications

Airset regulators are seemingly simple devices, but care must be taken to ensure the right devices are specified, particularly in safety instrumented systems Chemical plants and other heavy industrial facilities typically contain many pneumatically controlled valves, actuators and instruments. Airset…

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Design of Bulk-Solids Moving-Bed Heat Exchangers

Presented here are equations governing heat transfer in a moving-bed heat exchanger, along with a numerical method for solving them Moving-bed heat exchangers (MBHE) represent an efficient method for heating or cooling bulk-solid materials compared to other technologies, such as…

Facts At Your Fingertips: Hopper Outlet Geometry and Arching

When transferring stored bulk-solids materials from hoppers, bins and silos, flow stoppage can occur because of bridging or arching at the vessel outlet. Hopper outlets must be large enough to prevent cohesive arches or stable ratholes from developing. Determining the…

Technology Profile: Sodium Chlorate Production

This column is based on “Sodium Chlorate Production – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/sodium-chlorate-production-cost. Sodium chlorate (NaClO3; also known as chlorate of soda) is an odorless inorganic salt with colorless crystals and…

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Evaporators: Energy Conservation Strategies and Process Control

Several strategies for improving energy consumption and process control in evaporation processes are presented here In industrial evaporation, a heat source (usually condensed steam) is used to concentrate a material through the removal of a liquid solvent. There are several…

Methods For Testing Steam-Trap Stations

Testing steam-trap stations can be very easy if the plant provides the correct equipment, training and commitment to the steam-system management program When it comes to testing steam traps, a frequently asked question is, “what is the best method?” The…

Rapid Maintenance Response: When Plants Can’t Wait

Even with advanced predictive technologies, unplanned equipment failures can still occur. In these instances, as shown in this boiler example, rapid maintenance action is crucial to minimize downtime Maintenance activities generally fall into two categories — reactive and preventative. The…

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Technology Profile: Polypropylene Carbonate Production

This column is based on “Polypropylene Carbonate Production – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/polypropylene-carbonate-production-cost. Polypropylene carbonate (PPC) is a thermoplastic polymer produced from the catalyzed copolymerization of carbon dioxide (CO2) and propylene…

Liquid Layers: Measuring Overall Level and Interface Points

Accurate interface level measurement is crucial to optimizing separation processes. Today’s guided wave radar technologies make it possible to measure thin liquid layers with greater accuracy than ever A bottle of salad dressing can illustrate a challenging level measurement application.…

Process Changes: Understanding and Mitigating Fire-and Life-Safety Risk Factors

When making a change in your process, do not overlook new potential hazards that may arise, as discussed here Large-scale chemical processing can be inherently risky. This is especially important to keep in mind when making changes to a process.…