By carefully considering equipment and plant design in processes involving powdered materials, fugitive dust issues can be reduced significantly Powdered ingredients that unintentionally leak from equipment in a manufacturing plant are known as fugitive dust. The risks associated with fugitive…
When transferring stored bulk-solids materials from hoppers, bins and silos, flow stoppage can occur because of bridging or arching at the vessel outlet. Hopper outlets must be large enough to prevent cohesive arches or stable ratholes from developing. Determining the…
Several strategies for improving energy consumption and process control in evaporation processes are presented here In industrial evaporation, a heat source (usually condensed steam) is used to concentrate a material through the removal of a liquid solvent. There are several…
Even with advanced predictive technologies, unplanned equipment failures can still occur. In these instances, as shown in this boiler example, rapid maintenance action is crucial to minimize downtime Maintenance activities generally fall into two categories — reactive and preventative. The…
Testing steam-trap stations can be very easy if the plant provides the correct equipment, training and commitment to the steam-system management program When it comes to testing steam traps, a frequently asked question is, “what is the best method?” The…
This column is based on “Sodium Chlorate Production – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/sodium-chlorate-production-cost. Sodium chlorate (NaClO3; also known as chlorate of soda) is an odorless inorganic salt with colorless crystals and…
A step-by-step approach is presented to address the modern requirements of a pump-system digital solution In recent years, significant developments have been achieved in the fields of cloud computing and machine learning techniques. In conjunction with increased awareness regarding the…
Meeting the wastewater-treatment demands of an integrated manufacturing complex demands a design that can address a diverse array of contaminants and discharge requirements Any large, integrated chemical-manufacturing complex will require the implementation of a comprehensive wastewater-treatment solution to address unique…
When making a change in your process, do not overlook new potential hazards that may arise, as discussed here Large-scale chemical processing can be inherently risky. This is especially important to keep in mind when making changes to a process.…
This column is based on “Polypropylene Carbonate Production – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/polypropylene-carbonate-production-cost. Polypropylene carbonate (PPC) is a thermoplastic polymer produced from the catalyzed copolymerization of carbon dioxide (CO2) and propylene…