Plant process modules are not a one-size-fits-all solution. These considerations can help determine the best size for your project With the growing recognition of the advantages of modular construction over traditional field construction [1, 2], it’s no surprise that an…
The efficiency of steam-generating and distribution systems can be improved incrementally, but more substantial gains can be found using pinch analysis for better heat recovery When it comes to improving the energy efficiency of a thermal system, most industrial organizations…
Current hydrogen demand is dominated by petroleum refining and fertilizer production, and is supplied largely by fossil-fuel-based steam-methane reforming (SMR). Increasingly, however, demand for hydrogen will come from the energy transition, and will be supplied by a more diverse range…
Most modern chemical processes require some means of rejecting heat for maintaining process efficiency, product quality and plant safety. Examples of heat rejection include cooling crystallization liquid, cooling reactor effluent, condensing material from a distillation column and cooling steps in…
By providing comprehensive ongoing training solutions, promoting emergency preparedness and implementing proactive safety guidelines on a day-to-day basis, employers can set their staff up for success In 2023, the Occupational Safety and Health Administration (OSHA; Washington, D.C.; www.osha.gov) reported a…
Understand and follow these tips to ensure accurate and reliable temperature values Even though electrical thermometers are used quite frequently in chemical process industries (CPI) plants, people often underestimate just how wrong the temperature displayed can be if these measurements…
By combining mechanical integrity and reliability programs into a single framework, plants can streamline their asset maintenance strategies and mitigate all types of risk Asset maintenance first hit the headlines during the late 1980s when it became a target for…
Particle size and shape, as well as particle size distribution (PSD) are key determinants of bulk solids behavior [1–4]. A particle can be defined as a single unit of material having discrete physical boundaries that define its size. Particle science…
Steam-heated storage tanks are critical to manufacturing processes, and prioritizing reliability in tank-system design and operations can mitigate unwanted issues Storage tanks are essential to the chemical process industries (CPI), and they require significant capital investment to ensure optimal installation…
Batch manufacturing methods are common throughout the chemical process industries (CPI) for specialized compounds and reactions. However, typical batch-wise manufacturing processes are often time-consuming due to large volumes and long loading and unloading times added to the batch processing time,…