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Technical & Practical

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Understanding Finned Heat Exchangers

Solid and serrated fins (Figure 1) are widely used as heat transfer surfaces in boilers and heaters. The use of finned tubes makes heat exchanger equipment compact. The fluegas pressure drop is also decreased relative to a comparable plain-tube design,…

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PVC and CPVC Plastics for CPI Equipment

Chemical processing equipment made from thermoplastics can have distinct advantages for equipment corrosion, fluid contamination and flame retardancy. When purchased in the form of heavy-gauge sheets, these thermoplastics can be machined, fabricated and formed into a virtually unlimited variety of…

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Methanol-to-Propylene Technology

Propylene has been established as an important part of the global olefins business, trailing only ethylene in terms of volume of product. Because inexpensive natural gas from shale in the U.S. is increasingly used as a feedstock for producing ethylene,…

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Ten Things You May Not Know About Liquid Mixing Scaleup

The scaleup of liquid mixing systems does not have to be a mystery. The principles are quite well understood, although knowing which principles apply is not always obvious. Follow this guidance to improve operation. 1. Liquid mixing scaleup. Liquid mixing…

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Absorber Optimization: Employing Process Simulation Software

Raw materials and energy represent two of the largest expenses in the chemical process industries (CPI). Energy reduction is necessary to sustain cost-effective production and manage capacity in the ever-changing CPI marketplace. Process simulation software can prove extremely valuable in…

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Pinch Analysis for Production Planning in Manufacturing Industries

Manufacturers face seasonal supply-and-demand variations in their production cycle due to fluctuations in both market demand and supply of raw materials. Therefore, manufacturers need solutions that can help them to cope with this challenge in effective production planning. Pinch analysis,…

Detection and Prevention of DP:DPO Fluid Leaks

The management of process plants requires understanding and applying the fundamental tenets of safe design, construction and operation of facilities. This overview summarizes best practices that have been developed to ensure the safest possible use of DP:DPO (diphenyl–diphenyl oxide) eutectic…

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Polymer-based Piping

Polymer-based piping systems offer a number of advantages, along with some limitations, compared to metallic and other non-polymeric pipe materials. The use of thermoplastic piping in the chemical process industries (CPI) must be carefully considered on a case-by-case basis because…

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A solution-based route to LLDPE

Polyethylene (PE) is the world’s largest-volume commodity polymer. Along with high-density (HDPE) and low-density (LDPE) polyethylene, linear low-density polyethylene (LLDPE) is one of the three main types of PE. The global market for LLDPE is over 20 million metric tons…

Securing Industrial Control Systems

Security of SCADA (supervisory control and data acquisition) and other industrial control systems (ICSs) is a complex subject, and one that has received much attention in recent years. While modern industrial control systems use many of the same computers, operating…