The ability to model a process to see if it meets project requirements and is economically viable enhances the conceptual design. Modeling gives engineers a means to identify the most promising processes, in terms of capital investment and return, and…
Understanding the inherent limitations of current overpressure protection analyses is key to developing a more robust heuristic In designing and sizing relief-device and effluent-handling systems, one commonly overlooked aspect of the performance is examining the potential for low temperatures that…
After a serious accident at a chemical plant, petroleum refinery or other freestanding industrial facility, the U.S. Chemical Safety Board (CSB; www.csb.gov) may immediately initiate an investigation, often getting “in the air” while the emergency is still unfolding. The CSB…
One of the most energy-intensive utilities for many facilities in the chemical process industries (CPI) is the steam system. Traditionally, steam-use optimization has centered on efficient heat transfer and eliminating waste [ 1]. Further optimization can involve a broader look…
A gas flare is an elevated vertical conveyance found accompanying oil wells, gas wells, drilling rigs, petroleum refineries, chemical plants, natural gas plants and so on. Although modern flare systems are specifically designed to reduce the thermal radiation, pollution…
Throughout the chemical process industries (CPI), the need to drain a tank or process vessel arises. In batch-type plants, it is a regular occurrence and is one factor that affects the total cycle time per batch and ultimately the entire…
Among the most widely used technologies in the chemical process industries (CPI), spray drying involves dispersing a liquid or slurry in a hot gas to produce a dry powder product. A wide range of pumpable solutions, suspensions and emulsions can…
Failures of piping due to vibration-induced fatigue are a serious problem in the chemical process industries (CPI) and a matter of concern for the safety and reliability of plant operations. Due to the complexity of flow-induced vibrations in pipes, no…
Reducing freshwater consumption and wastewater discharge at large petroleum-refining and chemical-production facilities can lower costs, while allowing plants to expand production capacities without having to secure additional freshwater resources and without having to enlarge their wastewater treatment plants. The key…
Quite often, during the design of conveying systems, not enough attention is paid to the design of the conveying pipeline and its components. This disregard often leads to some major conveying system problems such as low conveying rates, conveying line…