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Chemical Resistance of Thermoplastics

Corrosion is estimated to account for a significant portion — 8–10% — of total annual-plant-capital expenditures for the chemical process industries. To avoid it, engineers can consider corrosion-resistant plastics for process piping and storage vessels. Thermoplastics are generally resistant to…

Preventing Dust Explosions

Household items, such as breakfast cereal, flour, corn starch and sugar are so common that many were left surprised after the 2008 combustible-dust explosion at a sugar refinery in Georgia. Heard in much of the early media coverage was the…

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Compressed Gases: Managing Cylinders Safely

Compressed gas cylinders are widely used in research, pilot plant, laboratory and small-scale manufacturing and processing operations as a way to provide a convenient, economical and safe source of high-pressure gases for various applications. These gases can be inert, flammable,…

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Heat Transfer: System Design II

Click here for full pdf version of this article - includes all graphs, charts, tables, and author information EXPANSION TANK A well designed expansion tank: 1. Maintains a static pump-suction head 2. Compensates for temperature-related volume and pressure changes 3.…

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CPVC Piping In Chemical Environments: Evaluating the Safety Record

There are many considerations when choosing piping materials for an industrial system. Historically, when options were more limited, the decision-making process was relatively straightforward. It was a matter of choosing what grade of metal to install. Today, there is a…

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Multivariable Predictive Control:The Scope is Wider Than You Think

More and more, the chemical process industries (CPI) are seeking out the benefits of flexible production and maximizing energy and material recovery. Process units are becoming tightly integrated, and the failure of one unit can seriously degrade overall productivity. Meanwhile,…

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Measuring Dust and Fines In Polymer Pellets

The ability to carry out  measurements of dust and fines in polymer pellets can help operators improve equality control, assess equipment performance and optimize the process Plastics are most commonly produced and sold in pellet form due to the superior…

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Strategies for Water Reuse

In more and more locations, the availability of fresh water resources is limited and water reuse is becoming increasingly important. For many industrial applications, the availability of water is essentially a “license to operate”. A large component of the water…

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CSTR Design for Reversible Reactions

Multiple CSTRs (continuous stirred-tank reactors) are advantageous in situations where the reaction is slow; two immiscible liquids are present and require higher agitation rates; or viscous liquids are present that require high agitation rates. Unlike in plugflow reactors, agitation is…

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Adsorption

Successful adsorber design requires information about certain adsorbent properties, including: adsorbent densities and void fractions; isotherms or other equilibrium data; and data on mass-transfer kinetics and fixed-bed dynamics. Here, these adsorbent properties are explained, along with corresponding equations. Densities and…