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Technical & Practical

Inline Viscosity Measurements

Inline viscosity measurements can give continuous, realtime readings of a fluid’s viscosity during processing and consequently, can provide a means to automate the viscosity control of process fluids. While it is difficult to control all factors in the process that…

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Correcting Improper Performance of Direct Fired Heaters

Occasionally, direct fired heaters that have operated satisfactorily for long periods of time subsequent to startup develop operating problems that do not allow for operation at design conditions, as specified in the manufacturers API data sheets for the heater. Performance…

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Polypropylene Production via Gas-Phase Process

   Polypropylene (PP) is one of the world’s most widely used polymers, second only to polyethylene in terms of global demand. The global market for polypropylene is over 60 million metric tons per year, and it is utilized in a…

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Compressors: Pursuing Lowest Cost of Ownership

A variety of technologies, methods and best practices are available to obtain the lowest total cost of ownership for compressors used in plants throughout the chemical process industries (CPI). This article discusses several critical areas in which concerted effort can…

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Specifying Shell-and-Tube Heat Exchangers

Shell-and-tube heat exchangers are one of the most important and commonly used process equipment items in the chemical process industries (CPI). If you are working on a project during either the basic or the detailed engineering phase, there is a…

Gas Hazard Definitions and Data

The detection of gases in plant environments has a critical and wide-ranging role in the chemical process industries (CPI). Among the major applications of gas detection are limiting personnel exposure to hazardous chemicals, preventing explosive atmospheres, protecting the environment and…

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Sodium Hypochlorite Chemical Production

Sodium hypochlorite (NaClO) is the active constituent in chlorine bleach, a strong oxidizer and bleaching agent. Increases in household bleach demand are driven mostly by population growth. In turn, population growth and its corresponding increases in water consumption — coupled…

Filtration and Separation In Sulfur Recovery

Sulfur is a major contaminant in the oil and gas industry that exists in various forms and requires separation from both water and process streams. In recent years the removal of sulfur species has received increasing attention because of safety…

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Boosting Energy Efficiency in Chemical Manufacturing: A Look at Cogeneration

Many chemical manufacturing processes require large amounts of energy, and chemical companies are faced with the constant challenge of determining how to use that energy as sustainably as possible. More and more chemical companies are prioritizing a range of energy…

Combined Heat and Power for the CPI: Modern Concepts

The continuing development of natural gas extraction from shale deposits, known simply as shale gas, is fueling the growth of simple- and combined-cycle power plants. Much coal-fired power is being replaced by these technologies. In addition, though, simple- and combined-cycle…