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Sterile ice fog improves control of freeze-drying

Linde Gases (Murray Hill, N.J.; www.linde-gases.com) has developed a novel cryogenic technology that promotes uniformity in the formation of ice crystals during freeze-drying (lyophilization) processes for proteins, vaccines and other injectable pharmaceutical products. Lyophilization involves freezing a solution of the…

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A step toward the production of fuel for nuclear fusion

Masaru Nakamichi, leader of the Blanket Technology Group, Naka Fusion Institute, Japan Atomic Energy Agency (JAEA, Ibaraki, Japan; www.naka.jaea.go.jp) has developed a new fabrication technology that enables the mass-production of beryllium intermetallic compounds (beryllides), which are advanced, efficient neutron multipliers…

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A self-healing dynamic membrane

French researchers from the Institut Européen des Membranes (CNRS/ENSCM, Université Montpiellier; www.iemm.univ-mont2.fr) and the Institut de Chimie Radicalaire (CNRS, Aix-Marseille Université) have developed what is claimed to be the first dynamic membrane for water filtration that not only can adjust…

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Methane recovery from a trona mine

Last month, Solvay Group (Brussels, Belgium; www.solvay.com) unveiled a methane recovery system (the MaRS Project) that captures methane liberated by mining trona ore (trisodium hydrogendicarbonate dihydrate), and pipes the gas to nearby processing facilities as a fuel for process heating.…

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Scaleup of a CTL process with carbon capture

The Yankuang Group (Zoucheng City, Shandong Province; www.ykjt.cn), one of China’s largest coal companies, and Accelergy Corp. (Houston; www.accelergy.com), are jointly developing a large-scale, low-carbon, coal-to-liquids (CTL) plant incorporating both direct and indirect liquefaction, in Erdos in China’s Inner Mongolia…

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Coke oven offgases may help to increase steel production

Two dissimilar iron-making methods — a conventional blast furnace using coke from coal, and gas-based direct reduction of iron ore — are combined in a process being developed by Midrex Technologies, Inc. (Charlotte, N.C.; www.midrex.com) and Praxair Inc. (Danbury, Conn.;…

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This valve tolerates up to 80% differential pressure

Differential pressure can be a tough problem for butterfly valves, in that it can cause damaging cavitation. As a rule of thumb, for instance, a typical butterfly valve can only handle a maximum of 30% differential pressure (DP), explains René…

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The mass production of organic-modified metal oxide nanoparticles

A system that continuously produces 10 ton/yr of nanoparticles has been developed by Tadafumi Adschiri, principal investigator at the Advanced Institute for Materials Research (AIMR) and professor at the Institute of Multidisciplinary Research for Advanced Materials and New Industry Hatchery…

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A more-efficient Fischer-Tropsch reactor

The production rate (per amount of catalyst) for generating liquid hydrocarbons from syngas by the Fischer-Tropsch (F-T) process, using a slurry reactor or tubular reactor, is generally limited to about 30% of the maximum rate. The restraining factor is heat…

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Knowledge-based approach to catalyst development

Petroleum-derived ethylene normally contains traces of acetylene, which interferes with the conversion of ethylene into polyethylene (PE). Because it is difficult to separate it, the acetylene is selectively hydrogenated to ethylene — without subsequent hydrogenation to ethane — using a…