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New aluminum alloy outperforms traditional aluminum for 3D-printed components

Results from recent testing indicate that automotive components made from a novel aluminum alloy, via 3D printing, outperformed those made from traditional aluminum alloys. Traditional wrought aluminum alloys are challenging to process using additive manufacturing (3D printing), so researchers have…

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High-Performance Coatings: Enhancing Maintenance in Manufacturing Facilities

High-performance coatings are more than protective barriers. They provide an essential part of facility design, maintenance and operations. Selecting the right coatings presents an opportunity to align technical decision-making with strategic goals In manufacturing environments, facility integrity directly impacts product…

Accelerating Speed to Market and Sustainability Outcomes Using Digital Twins

An AI-driven digital twin has fundamentally altered the way new products are developed in the automotive sector Your product might be a game changer. But if it takes two years longer than your competitors to bring it to market, that’s…

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Business News: October 2025

Plant Watch Teijin Frontier to expand production of polyester filament yarn in Thailand September 16, 2025 — Teijin Frontier Co. (Osaka, Japan; www.teijin-frontier.com) will expand production capacity for high-tenacity recycled polyester filament yarn used in industrial applications, such as tire…

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Low-capital-cost reactor could bring SAF closer to cost parity with fossil jet fuel

A unique reactor design allows the conversion of raw biogas (methane and carbon dioxide) into synthesis gas (syngas; hydrogen and carbon monoxide) at capital costs 100 times lower than those for gas-fired reformer reactors. Developed by e-fuels startup company Circularity…

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Nozzle Penetrations in Pressure Vessels: Two Methods for Reinforcement Design

Pressure vessels are weakened when nozzles must be introduced, and reinforcement is required to compensate. Presented here are two methods for calculating the necessary reinforcement When pressure vessels are penetrated for introducing nozzles, the vessel is weakened and must be…

Focus On: Level Measurement and Control

Solids level probes designed for durability and reliability The VRX series (photo) is engineered to provide dependable point-level detection for powders and bulk solids, even under demanding industrial conditions. A highly visible, onboard status-indicator light changes from green to red…

October 2025 Editorial Roundup Video

Watch the Chemical Engineering editorial staff discuss what to expect from the October issue https://youtu.be/oPBwls6CSt0

Energy Vault, PG&E complete world’s first ultra-long-duration hybrid battery +hydrogen energy-storage microgrid

Energy Vault Holdings Inc., a leader in sustainable, grid-scale energy storage solutions, and Pacific Gas and Electric Company (PG&E), a subsidiary of PG&E Corporation (NYSE: PCG), today announced the successful completion and commercial operation of the Calistoga Resiliency Center (CRC),…

MilliporeSigma opens filtration manufacturing facility in Ireland

MilliporeSigma (Billerica, Mass.), the U.S. and Canada Life Science business of Merck KGaA, Darmstadt, Germany, a leading science and technology company, announces the opening of a €150 million filtration manufacturing facility in Blarney Business Park, Cork, Ireland. The site is…