Latest News
CSB sends team to investigate explosion at Nebraska biofuels plant
The U.S. Chemical Safety and Hazard Investigation Board (CSB; Washington, D.C.; www.csb.gov) is sending a team to investigate the fatal explosion at the Horizon Biofuels facility in Fremont, Nebraska, that occurred on July 29. The facility is approximately 30 miles…
Avoiding Over-Pressurization in Synthesis Reactions
Uncontrolled exothermic reactions present significant safety risks, including over-pressurization of a reactor. Presented here is information about how runaway reactions occur, and what can be done to avoid them Synthesis reactions are a cornerstone of chemical manufacturing and engineering. Due…
Building Safety Maturity through Mechanical Integrity
Robust mechanical integrity programs can provide a fresh approach to process safety management and can help drive organizations toward operational excellence Every journey begins with understanding where you are and where you want to go. And for any chemical processing…
Executive Insights: AVEVA
In this exclusive interview, Stephen Reynolds, industry principal for Chemicals at AVEVA, offers his perspective on the goals, challenges and accomplishments of the company A chemical engineer by training, Reynolds worked in chemical operations throughout his career, focusing on continuous…
Focus on: Pipes, Tubes and Fittings
Reducing wear on pneumatic conveying lines This company’s Smart Elbow® serves to deflect high-speed solid material in pneumatic conveying lines, thus minimizing abrasion and wear on the surface of the pipe. The design is an alternative to a traditional sweep…
Selection of Pressure Regulators
Selecting pressure regulators can be complicated because many different types exist and each has specific functionalities. Presented here is guidance for evaluating pressure-control needs based on process conditions, and for selecting the best regulator Delivering consistently on-specification products is a…
A decarbonized electrolytic process for producing magnesium metal
Magnesium metal is a critical ingredient for aluminum alloys and it is widely used for desulfurization in steelmaking processes. Most magnesium metal is produced in China via high-energy-consumption processes. Now, technology company Magrathea (San Francisco, Calif.; www.magratheametals.com) has developed a…
Targeted step-leaching recovers more critical materials from coal ash
Due to rising demand and widespread supply-chain turmoil, researchers around the world are investigating creative methods to obtain rare-earth elements (REEs) and other critical minerals and metals (CMMs). The ash from combusting coal has previously been seen as a potential…
Business News: August 2025
Plant Watch Wacker commissions new ultra-pure polysilicon plant in Burghausen, Germany July 17, 2025 — Wacker Chemie AG (Munich, Germany; www.wacker.com) commissioned its new production line for the manufacture of ultra-pure semiconductor-grade polysilicon at its Burghausen production site in Germany.…
Facts At Your Fingertips: Design Considerations for Electric Process Heaters
Process electrification is gaining interest as a solution to industrial CO2 emissions, which account for 20% of total CO2 emissions in the U.S. [1]. Several technologies are emerging for electric process heating, including electrode steam boilers and high-temperature heat pumps,…