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Designing Shell and Tube Heat Exchangers: Consider Two-Phase Flow

In the chemical process industries (CPI) it is relatively common to use a homogeneous two-phase flow model to predict the pressure drop through the shell-side of horizontal heat exchangers that handle two-phase mixtures. Recent experimental studies reported by HTFS [1,…

Avoiding Pressure Relief Problems

Pressure relief valves and rupture disks are critical safety devices for protecting personnel and processing equipment from overpressurization situations. Presented here are several engineering practices that can help to identify and address common problems with the pressure relief systems of…

Preventing Tank Corrosion

The interior surfaces of your storage tanks are constantly at risk. You undoubtedly walk past a tank and do not give thought to what is happening on the inside, but that is because you trust the interior coating to protect…

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Solubility of Water in Benzenes As a Function of Temperature

The solubility of water in hydrocarbons contained in crude oil is very important. This importance will increase in the future in view of processing, safety, hazard and environmental considerations focusing on product quality and equipment sustainability. The following brief discussion…

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Turnarounds: Shorter, Safer, Simpler

Today’s plant turnarounds bear little resemblance to those of the past: Last-minute preparations and procurements combined with hurried work plans penciled into a notebook often led to undisciplined procedures, incidents and equipment that still operated with defective parts. Those bygone…

Thermal Fluid Systems: Design Considerations

Single-fluid heat-transfer systems that both heat and cool a process require special considerations for trouble-free operation Thermal fluid systems that both heat and cool are often utilized in batch processes. They are also often found in continuous processes where heating…

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Using Rupture Disks with Pressure Relief Valves

Protecting process systems from overpressurization is a critical task in the chemical process industries (CPI), and rupture disks and safety relief valves are routinely used for this purpose. In certain situations, using rupture disks in combination with safety relief valves…

Troubleshooting Heat Transfer Fluid Systems

Articles about thermal fluid systems often start with a variation of the statement that “thermal fluid systems typically require little ongoing maintenance for the first few years of operation” and then go on to extol the various advantages of indirect…

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Level Measurement Devices

Effective level measurement helps ensure smooth, continuous processes by maintaining material inventory at economic quantities, and maximizes plant output by preventing spillage, system clogging and process upsets. In chemical process industries (CPI) applications, level measurement of liquids, powders and slurries…

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Modern Concepts in Makeup Water Treatment

Water and steam are vital components of virtually all plants in the chemical process industries (CPI). And, a very important operation is the treatment of makeup water to produce the purity required for certain applications, most notably for use in…