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Operations & Maintenance

Recently Published Books for the CPI: January 2019

The following is a list of recently published books of relevance for chemical process industries (CPI) professionals   Picturing Science and Engineering: A guide to making scientific photographs for presentations, journal submissions and covers. By Felice C. Frankel, MIT Press,…

The Balanced Burner

Modern combustion technologies help processors safely meet emissions standards, while optimizing the process Combustion is integral to many chemical processes; however, it is not without challenges. Safety is, of course, always paramount when it comes to fired equipment and constantly…

An Investigation of Premature Flooding in a Distillation Column

Surprising observations regarding flooding in the upper fractionation trays of an atmospheric crude-petroleum distillation column are investigated In industial distillation processes, flooding is an abnormal, but relatively common, process condition in which liquid accumulates in the column. The accumulation may…

Recommended Fluid Velocities in Pipelines

The recommended velocities for fluids’ transportation must be updated periodically to obtain the optimum value of the pipe diameter in the current economic conditions To arrive at the optimum diameters for pipes, the heuristic criteria of recommended velocity has been…

5 ways to Optimize Production of Polymers and Intermediate Petrochemicals

Polymer production and manufacturing the intermediate petrochemical products that constitute them, can be challenging due to the presence of hazardous, viscous, or corrosive chemical streams. These chemicals can be hard to manage, and tough on your equipment. Using the correct…

Brewing Technology: An Old Art Looks Forward

Research and development in the brewing industry is peaking, driven by efforts to improve quality, efficiency and sustainability Within the chemical process industries (CPI), the brewing industry is among the sectors with the deepest historical roots and the most entrenched…

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How to Troubleshoot and Maintain Pressure Regulators

Following a five-step process enables better outcomes for fluid system control Most often, operators and technicians will interact with components like ball valves or needle valves when adjusting a system’s operation. However, just as important to the effectiveness of a…

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Best Practices in Capital Equipment Commissioning

Ensuring that real-world commissioning tests are properly executed can benefit both equipment end users and suppliers Every capital equipment project comes to a point when operations teams expect payback to begin on the investment. How soon those benefits are realized…

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Commissioning and Startup: Increase Certainty Through Advanced Planning

Taking commissioning and startup into consideration during the early design phase can result in more predictable project schedules and more robust equipment designs Historically, new capital projects and facility upgrades in the chemical process industries (CPI) were designed with a…

Improve Energy Management to Reduce Your Facility’s Carbon Footprint

This article describes an approach that uses data analytics for finding and addressing root causes of process deviations that reduce energy efficiency in key plant utility systems, and shares three case examples Discussion about climate change has been taking place…