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Applied Technologies

Complex Chemistry Demands Precise Process Control

An advanced control system helps alleviate workflow inefficiencies and reliance on manual adjustments in a complex chemical process Synthesizing principles of engineering and biology, Solugen Inc. (Houston; www.solugen.com) has developed and commercially deployed a unique carbon-negative platform for peroxide manufacturing.…

Solids Flow Measurement in Specialty Chemicals: Seamless Integration

Continuous flow measurement is used at this Austrian specialty chemicals manufacturer for process optimization, as well as overload protection Sensing-plate weighing systems are often used for weighing free-flowing and very dusty bulk materials. Such solids flowmeters ensure reliable determination of…

PVDF Bubble Caps for Distillation Columns

Polymer components in column trays can avoid issues associated with corrosion of metal equipment Gujarat Alkalies & Chemicals Ltd. (GACL) — a major chemical producer in Gujarat state in western India — was facing corrosion challenges with its distillation columns.…

Cutting Cost and Waste with Rinsewater Recycling

Onsite recovery conserves one of the most precious resources — water. A well-engineered, closed-loop recycling system can pay dividends in avoided costs to treat and discharge wastewater In Southern California, few businesses dispute the need for water conservation. In a…

Designing a Multi-Stage Thermal Oxidizer System

Thermal oxidizers can be used for the abatement of a wide range of air pollutants and volatile organic compounds. This article describes the custom design of a thermal oxidizer to treat three different waste streams from a biogas plant A…

Reducing Soil-Side Corrosion in Aboveground Storage Tanks

Potential maintenance and repair cost savings are significant when employing vapor corrosion inhibitors either as a standalone mitigation technique, or as a complement to conventional cathodic protection methods, in aboveground storage tanks Mitigation of external corrosion on the bottoms of…

Driving Decarbonization at BASF’s Schwarzheide Production Site

At brownfield operating sites, energy-efficiency gains can be realized by modernizing power-generation equipment. Ideally, such projects can take place without fully shutting off power or halting plant operations Over the last two years, virtually every major chemical producer across the…

Critical Flanges: Advanced Washers Eliminate Galling and Hot Work

During vessel breakout activities, plants should pay close attention to the design of the washers used on bolted flanges. A simple change in this area can help to reduce downtime and improve safety Bolted flanges on vessels, and their associated…

One-stage Filtration for Silicone Production

Presented here is a fast and flexible solution that removes solids, traces of water and gel in a single operation, therefore significantly reducing the time it takes to perform the process during silicone production Reliable silicone manufacturing operations depend on…

Connecting Research and Production Data to Deliver Chemical Innovation

Enhancing data management using LIMS software provides enhanced product-development opportunities Accurate and efficient data management is key to productive and collaborative working practices, yet recording, storing and analyzing large quantities of laboratory data can be challenging. With many laboratories using…