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Engineering Ethics Survey: What’s Your Opinion?

How would you respond to these hypothetical situations involving ethics questions in the CPI? Although not an everyday occurrence, ethical questions, large and small, confront each of us in our professional lives. For professionals in the chemical process industries (CPI),…

Calculate NPSH with Confidence

Determining net positive suction head (NPSH) can be confusing, but with these guidelines, engineers can avoid the pitfalls of incorrect calculations Most engineers have likely heard the term NPSH (net positive suction head) at some point in their careers. Put…

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The Benefits of Seal-less Pumps for Full Product Containment

In cases where full containment of dangerous and hazardous chemicals is necessary, seal-less pumps can provide many safety and operational benefits To the average person, many of the raw materials that are commonly used in the chemical process industries (CPI)…

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Extremely Low Temperature Systems

Understanding the nuances of low-temperature engineering is key to safe and efficient operations Extremely low temperatures — below –100°F (–73.3°C) — have many widely diverse commercial uses, from de-flashing of molded rubber parts on the plant floor to pristine storage of…

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New Measurement Practices for Cold Climates

Selecting the right pressure, temperature, flow and level meters and connection systems can help to eliminate the need for heated enclosures and sensing lines In an environment where the ambient temperature can fall below –20°C, outdoor measurements can suffer from…

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Valve-Selection Best Practices

Precise combinations of valves and other equipment lead to process success. A biopolymer fermentation process provides an example of proper valve selection In chemical processes requiring automated control, a properly selected valve can make the difference between a mediocre outcome…

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Managing Large Chemical Plant Startups

Prudent planning and scheduling during a project’s front end can lead to more expedient commissioning and startup activities The cost of starting up large new facilities in the chemical process industries (CPI; Figure 1) is a significant element in a…

Column Revamps: From Outside to Inside

Some of the many things to consider for the complex task of performing a column revamp are presented in this cover story Petroleum refineries, chemical-processing plants, natural-gas purification plants and other facilities in the chemical process industries (CPI) all contain…

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Mitigate Corrosion in Condensate-Return Systems

Understanding the chemistry behind corrosion in condensate-return systems can aid in selecting and properly employing the best mitigation technique The importance of steam-condensate return systems to boilers in the chemical process industries (CPI) cannot be overemphasized, especially with regard to…

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Why Bad Things Happen to Good Steam Equipment

Accounting for an entire steam-trap population is crucial to avoiding safety incidents and sub-optimal production — high-priority consideration must be given to steam-system management Historically, steam systems have provided the most effective source of readily conveyable heat to industrial process…