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Facts at your Fingertips: Batch versus Continuous Blending

Blending is a fundamental chemical unit operation, and there are a handful of common ways to implement it. Blending applications can be either manual or automated, and can be carried out either as a batch or continuous process. There are…

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Technology Profile: Diammonium Phosphate Production

This column is based on “Diammonium Phosphate Production – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/diammonium-phosphate-production-cost. Diammonium phosphate (DAP) ranks among the most important phosphate-based fertilizers, not only for its high nutrient content, but…

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Mixing: Impeller Performance in Stirred Tanks

Characterizing mixer impellers on the basis of power, flow, shear and efficiency Mixing has been defined as “the application of mechanical motion in order to create fluid dynamic effects that achieve a desired process result” [1]. The process result is…

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Setting Specifications in the Modern World

Utilizing ‘Tolerance Intervals’ can help to set more realistic specification ranges, especially when only small amounts of data are available Specifications provide a framework by which one can gage whether products have been manufactured successfully. They identify a product’s key…

Rupture Discs: Effectively Minimize Leaks and Emissions

When installing rupture discs, there are several mechanical and operational considerations for reducing the likelihood of leaks and fugitive emissions Overpressure relief systems consisting of rupture discs and relief valves are vital for preventing damage and injury within chemical processing…

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Training Today’s Workforce

Integrated console, virtual-reality simulation offers learning for maximum, measurable training efficiency Modern techniques are being used for realistic plant training for control room operators, field operators, and operations and maintenance personnel. Simulator training has been shown to result in better…

Proper Sizing and Installation for Steam System Safety Valves

Successful operation of safety valves in steam systems requires careful adherence to established industry standards for installation and design One of the most critical safety devices in a steam system is the safety valve. Figure 1 is an illustration of…

Facts at Your Fingertips: Zeolites

The physical properties of zeolites make them extremely important in many industrial processes. This one-page reference provides information on the structure and chemistry of zeolites that allows their use in the chemical process industries (CPI). Zeolite structure Zeolites are a…

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Technology Profile: Urea Production from Ammonia via a Self-Stripping Process

This column is based on “Prilled Urea from Ammonia via Self-Stripping Process – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/urea-production-cost. Urea is a nitrogenous compound consisting of a carbonyl group attached to two amine…

Improve Energy Efficiency using Hydraulic Power Recovery Turbines

This mature technology can be used to save energy, generate revenue and reduce emissions With the Paris Agreement entering into force last November, the Parties to the Convention established their goals to implement measures to reduce the amount of greenhouse…