Technical & Practical
Technology Profile: Sugar Inversion
The substance known colloquially as table sugar is actually sucrose, a disaccharide composed of fructose and glucose. Sucrose is a major agriculturally derived product with an established industry for its extraction, processing and supply. It is mainly employed as a…
The Impact of Off-BEP Pump Operation
Best-efficiency point (BEP), the flowrate at which a pump operates at its highest or optimum efficiency for a specific impeller diameter, is a key consideration when assessing pump performance. While most pumps do not consistently operate at their exact BEP,…
Fire-Water Pumps for CPI Facilities
FIGURE 1 Fire-water pump assemblies are typically skid-mounted to ease installation and operation. Shown here is an example of a skid-mounted, diesel-engine-driven, fire-water pump package Fire-water pumps are critical machines that save lives and prevent chemical process industries (CPI)…
Solids Handling: Using Flowsheet Simulation to Improve Process Design
Using flowsheet simulation to model processes involving granular solids — either those that are entirely separate from fluid processes or those that are combined with them — has many advantages for improving the process design. These include avoiding unplanned downtime,…
Achieving Excellence in Energy Efficiency
In today’s environmentally conscious world, industrial energy management is increasingly recognized as an essential business practice and economic necessity, rather than an on-again, off-again activity driven by energy prices and geopolitical crises. In this article, we examine the key elements…
Improve Your Contingency Estimates for More Realistic Project Budgets
The average large project in the chemical process industries (CPI) overruns its sanctioned budget, including contingency, by 21%. Even more alarming, 10% of large projects overrun their budget by more than 70%. These are findings based on research by the…
n-Butanol from Lignocellulosic Feedstock
The alcohol n-butanol is applied in the production of butyl acrylates to supply the coatings and adhesives industries. It is also used in plasticizers or directly as a solvent. It is commercially produced from propylene and synthesis gas (syngas) by…
Distillation Column Modeling
Process simulation methods are used to evaluate the performance of proposed distillation systems and improve the performance of existing ones. The most common approaches for modeling distillation processes can be broadly divided into equilibrium and non-equilibrium methods. This article provides…
Critical Connections Demand Certainty
Figure 1. During tightening, hydraulic pressure load within a bolt should be uniformly and accurately applied to avoid gasket damage and other issues that can create leakage Common knowledge dictates that planning ahead ensures effective results, regardless of the task…
D,L-methionine production via the carbonate process
Methionine is an essential amino acid that is not synthesized by animals, so it must be obtained from their diets. Synthetic methionine is traditionally commercially available in two varieties: D,L-methionine (DLM), a racemic mixture of the two stereoisomers, and methionine…