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Distillation Column Design Factors

Distillation is a critical separation tool for many applications in the chemical process industries (CPI), and the intelligent design of a distillation column can have a large impact on eventual process performance and efficiency. This reference sheet outlines the design…

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Microreactors: Lessons Learned From Industrial Applications

Implementing microreactors in chemical production is quite a challenge. How these challenges can be met is described here At the heart of a chemical process is the reactor, where the conversion of reactants to products occurs. Depending on the need…

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Managing SIS Process Measurement Risk and Cost

With a focus on flowmeters, this article shows how advances in measurement technologies help safety system designers reduce risk and cost in their safety instrumented systems (SIS) design and lifecycle management Successful implementation and management of a safety instrumented system…

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The Benefits Of Two-Stage Drying

Circular fluidized-bed dryers can boost the capacity, energy efficiency and product quality when used in conjunction with other primary dryers Two-stage drying provides benefits from the standpoints of cost, energy savings, efficiency and product quality. This is especially the case…

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Chlorine Production from NaCl (Chlor-Alkali)

This column is based on “Chlorine Production from Sodium Chloride — Cost Analysis,” a report by Intratec. It can be found at: www.intratec.us/analysis/chlorine-production-cost. Chlorine is among the most important chemical commodities — it is used in the manufacture of a…

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Industrial Gas Burners

Combustion in industrial burners is a critical operation in the chemical process industries (CPI) for supplying thermal energy for heat transfer, fluid heating, steam generation, distillation, endothermic chemical reactions, metal melting and others. Burners are mechanical devices utilized for mixing…

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Beyond Gravity: Centrifugal Separations in CPI Operations

 Follow these recommendations to select the right centrifuge for your application Many chemical process operations require the separation of multiple phases. This can be done in a number of ways, including simple gravity separation, traditional or crossflow membrane filtration and…

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Onsite Nitrogen Generation Via PSA Technology

Ongoing advances in both adsorbent materials and system engineering allow today’s pressure swing adsorption (PSA) systems to produce nitrogen of varying purities and volumes at relatively low cost compared to cryogenic air separation Nitrogen production that is carried out using…

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LLDPE Production Using a Gas-Phase Process

This column is based on “LLDPE Production via Gas-Phase Process — Cost Analysis,” a report from Intratec. It can be found at: www.intratec.us/analysis/lldpe-production-cost. Linear low-density polyethylene (LLDPE) is a copolymer of ethylene and longer-chain alpha-olefins, manufactured on commercial scale via…

Key Reactions for the Petrochemical Industry

A handful of compounds derived from natural gas and crude petroleum are converted into a vast array of industrial petrochemicals. Starting materials for most petrochemical intermediates include synthesis gas, ethylene, propylene, butadiene and BTX (benzene, toluene, xylenes). This one-page reference…