Technical & Practical
Filtration and Separation: Avoid Common Errors
The seven commonly made mistakes discussed here often lead to poor filtration and separation performance and many associated problems For almost any chemical process industries (CPI) plant, contamination is a reality that can cause numerous associated — and often chronic…
Tips for the Multitasking Engineer
These tips, based on experience, can help engineers keep on top of their many tasks It is not uncommon for engineers to be working on multiple projects at the same time. Have you been in a situation where project priorities…
Measuring Exposures to Aerosols and Dust
Accurate measurements of exposures to aerosols and dusts by plant personnel can be tricky. Here is some help for determining exposures and addressing uncertainties Uncontrolled aerosols (defined as suspensions of fine solid or liquid particles in gaseous media) in the…
Materials Selection In The CPI
An overview of the many factors to be considered when selecting materials of construction Selecting a material of construction for process equipment in the chemical process industries (CPI) is normally not difficult. The material selection is often based on past…
Hydrogen Production from Natural Gas
Hydrogen (H2) is an important chemical feedstock, mainly applied in the manufacture of ammonia and methanol, and for hydroprocessing operations in petroleum refineries. Also, since H2 is an energy carrier, it has been considered for stationary power and transportation applications.…
Catalysis Fundamentals
Catalysis is among the most important chemical phenomena in industrial chemistry, as well as in many biological and research fields. This one-page reference provides a review of several of the fundamental concepts underlying catalysis. Catalyst basics A catalyst interacts with…
Troubleshooting Tube-Deterioration Mechanisms in Direct-Fired Heaters
A practical step-by-step guide for reducing future tube failure Forced outage of a direct-fired heater is the worst nightmare for any operator in a petroleum-refining or petrochemical plant. Since fired heaters are not replaceable by spares, forced outage in many…
Optimizing Pressure Relief Systems
Alternative designs for pressure relief systems may offer investment cost savings Pressure relief systems for the chemical process industries (CPI) are essential to prevent a process system, or any of its components, from being subjected to pressures that exceed the…
Flare-Gas Recovery Methods for Olefin Plants
Adding flare-gas recovery units at strategic locations of an olefin plant can not only reduce emissions, but will save money as well Although gas flaring is necessary at some chemical process industries (CPI) plants or facilities, more and more efforts…
Connecting Operations Personnel to Reliability Efforts
Seven methodologies are described to help operations staff take greater ownership of asset performance The definition of ownership — to act as an owner — implies certain responsibilities. Consider the range of behaviors demonstrated by individuals when it comes to…