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Technical & Practical

Sustaining Effective Process Safety Programs at CPI Facilities

The elements needed for excellence in a process safety program are known, but achieving top-level process safety performance requires sustained effort and focus Efforts to achieve excellent process-safety performance at chemical process industries (CPI) facilities are nothing new [1]. Experience…

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Sampling System Design: Managing System Variables

Understanding the effect of flowrate, velocity, density, viscosity, pressure drop, friction, components and sample line sizes will help you design a sampling system The primary goal when designing an analytical sampling system is to ensure timely, accurate measurements. The sooner…

Avoiding SIL Misconceptions

Engineers must refine their foundational understanding of process safety in order to avoid common misconceptions about safety instrumented systems, including safety integrity level (SIL) definitions Learnings from major industrial process accidents occurring over the past half century have driven awareness…

Facts at your Fingertips: Removal of Particulate Matter from Industrial Processes

Controlling and reducing particulate matter pollution from industrial operations is a key environmental and human health objective. In chemical process industries (CPI) facilities, airborne particulate matter can result from combustion of fuels, or from process operations, such as dust from…

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Evaporators: Design Concepts and Equipment Selection

This primer provides guidance on key aspects to consider when designing and specifying evaporators, which are used in a diverse array of industrial sectors Industrial evaporators are used to remove a solvent from a non-volatile solute to obtain a concentrated…

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Technology Profile: Production of ammonium nitrate

This column is based on “Ammonium Nitrate Porous Prills Production Process – Cost Analysis,” a report published by Intratec Solutions. It can be found at: www.intratec.us/analysis/ammonium-nitrate-production-cost. Ammonium nitrate (NH4NO3) is one of the most commercially important ammonium compounds, both in…

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Selecting the Right Thermodynamic Models for Process Simulation

Software that enables complex processes to be simulated continues to evolve for a wide range of thermodynamic conditions. Selection of the most appropriate models plays a crucial role in adequately representing real-life conditions One of the first and most important…

How a Waste Treatment Plan Can Improve Your Bottom Line

Although waste is unavoidable in industrial processes, many companies are turning toward business strategies that seek to treat waste with minimal environmental impact — or even better, prevent waste altogether In the past, waste was simply discharged without any treatment.…

Facts at your Fingertips: Agglomeration Processes

Agglomeration converts fine powder particles into larger ones by introducing external forces. Major benefits for solids processors include dust reduction, easier handling, more complete utilization of raw materials and densification. Agglomerating particles happens by a variety of means, including mixing…

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Interpreting Normalized Profitability Metrics

Normalized profitability metrics provide a basis for comparing the efficiency of capital investments, but they are often misunderstood. New interpretations of these metrics can help engineers to make more informed decisions In a financial sense, a large capital project can…