A unified gateway station and related components increase availability to improve operations and safety In information technology (IT) security circles, the most important acronym is CIA: confidentiality, integrity, availability. In industrial control security, the corresponding acronym is AIC: availability, integrity,…
A safety instrumented system (SIS) is important to ensure the safe operation of a plant. The SIS requires up-to-date sensors — recent developments in vortex flowmeters are presented here There are four key areas of concern for chemical producers that…
This column is based on “Calcium Carbide Production from Limestone – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/calcium-carbide-production-cost. Calcium carbide is the most industrially relevant carbide because of its important role as the basis…
In hygienic process operations, proper system construction and fabrication has the greatest influence on end-product quality and the success of process validation. Even well-designed hygienic systems can be compromised by leaching, poor internal finishes and mishandled material sourcing and other…
As shown here, economical cooling is often achieved with a combination of both air and water cooling. Design considerations are also presented here For the last 40 years, air-cooled heat exchangers have become an indispensable part of many chemical, petroleum-refining,…
This column is based on “Oxygen Production – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/oxygen-production-cost. Oxygen is a nonmetallic element and one of the most abundant elements on Earth’s surface. Under standard pressure and…
A solid grasp of pump sizing allows engineers to make effective economic and practical decisions about process pumps. This one-page reference provides information about two key parameters and other considerations for pump sizing. Pump sizing steps Sizing a pump requires…
DSD is a new design-of-experiments (DOE) technique that is expected to bring huge benefits when using a Six Sigma optimization strategy Statistical tools are deeply ingrained in the Six Sigma methodology to optimize processes and products during chemical process industries…
A methodology and examples for estimating equipment costs are presented Engineers have the responsibility to create projects having attractive returns on investment and to create economically sound designs — designs that produce high-quality, competitively priced products. This requires the technical…
New technologies can provide competitive advantages compared to established processes, but significant effort is required to transition a promising concept into a commercial reality Many students study chemical engineering with the aspiration of someday inventing an innovative process that could…